Reactor types Characteristics/usages Benefits in a DME plant Cautions
Fixed-beds Simplicity and lower cost
Catalytic heterogeneous gas phase reactions For catalytic reactions with low or intermediate heat of reaction High conversion achieved by decreasing the temperature along the reactor Catalyst deactivation High recycle of syngas High operational investment High pressure drop Slurry phase Catalytic heterogeneous gas phase reactions Manageable temperature better heat transfer Complicated equipment Loss of catalyst particles Fluidized-bed Catalytic heterogeneous gas phase reactions Lower gassolid mass transfer resistance Excellent temperature control High conversion and no need for recirculation Moderate operating pressure Collision between catalyst particles and the reactor wall Loss of catalyst Coupled and dual type reactors For both highly exothermic and endothermic reactions Lowering both capital and operating costs Highly energy-efficient Hot spots can be controlled Coupling reactor and separation units For methanol dehydration CD (or RD): distillation column and the reactor are combined. DWC: split the middle section of a single tower into two sections. R-DWC: reactive dividing-wall column (based on DWC design) Higher selectivity/conversion Reducing operational cost R-DWC: lowers footprint with milder operating condition, better performance (energy saving, reduced CO2 emission, reduced total annual cost) CD: requires moderate temperature, while the employed catalyst is active at higher temperature Micro reactors For both highly exothermic and endothermic reactions High controllability of the reaction conditions Small holdup value Avoiding thermal runaway Compactness and parallel processibility Laminar flow behavior Membrane reactors Has been used in indirect and also direct methods. Good reaction yield No additional steps of separation and purification Prevent the catalyst deactivation Dual bed membrane reactor: Higher thermal efficiency Reduces the cost of syngas production
Spherical membrane reactor: Decreases the pressure drop Increases the DME production May produce undesired HC Pore blockage Thermal/mechanical stability issues Sources of DME Coal Stranded natural gas Biomass Wood Waste and refuse Applications of DME Transportation fuel Domestic fuel Power generation Fuel Cell Chemical Feedstock Propellent in aerosol DME as a chemical building block Propylene Iso- butylene Ethylene Methyl acetate Ethylene Glycol Gasoline Higher esters Acetic acid Oxygenates
Incineration of Municipal Waste: Specialized Seminars on Incinerator Emissions of Heavy Metals and Particulates, Copenhagen, 18–19 September 1985 and Emission of Trace Organics from Municipal Solid Waste Incinerators, Copenhagen, 20–22 January 1987