activities necessary to perform a given task economically.
1. To find out the most economical way of doing work 2. Standardize the methods, materials, tools and equipment 3. Accurately determining the time required by a qualified and experienced worker at normal pace to do the work at a defined level of performance 4. Assisting in the training of the workers on new methods
Work study is classified in two areas
Method Study
Work Measurement
It is the systematic recording and critical examination of existing and proposed ways of doing work as a means of developing and applying easier and most effective methods and reducing cost. a) To improve the process and procedure b) To improve the workplace layout c) To design the efficient equipment d) Economy in human effort and reduction in unnecessary fatigue e) Improvement in the use of materials, machines and manpower f) Development of better working environment 1. Select the job to be studied 2. Record the relevant facts and data about the present method by direct observation 3. Analyze or examine these data/facts critically 4. Develop an improved method 5. Define the new method 6. Install the improved new method 7. Maintain the new method The job with the following characteristics is more suitable for method study i. Jobs with large work content ii. Jobs with long delivery schedules iii. Jobs with large man or machine idle time iv. Jobs with poor interest of the workers v. Jobs with large variations in the output vi. Jobs with quality variations
The most commonly used techniques for the recording of facts and data are charts and diagrams. These charts can be classified in three types i. Process Charts ii. Activity Charts iii. Movement Charts
Operation O : Indicates the main steps in a process, method or procedure. Inspection - : Indicates an inspection for quality and/or check for quantity. Transport - : Indicates the movement of workers, material, or equipment from place to place, except when such movements are a part of an operation or caused by inspection Delay D : Indicates delay in sequence of events Storage - : Indicates the controlled storage in which the material is received into or issued from storage.
They can be further divided into Operation or outline process charts Flow Process charts
They can be further divided into
Man-machine chart Left hand-right hand activity chart They can be further divided into Travel Charts Flow Diagrams String Diagrams The data regarding the existing method is examined systematically. The area of investigation includes Purpose Place Person Sequence Means The investigation gathers information about the best possible alternative in each area of all activities one by one The analysis of existing methods leads to the development of alternative method. The alternative method is modified as a result of practical trials and tests until a new practical method is developed
After Practical Test the activities of the new method are defined as written standards. It is important that the improved method is properly defined as a written standard practice for future reference and periodic follow up To install the improved method in practice, the workers are first trained about the improved method. After the training of the workers the improved methods is then adopted in actual practice Periodic follow up of the standard or improved method is necessary to ensure that the method is actually being practiced as defined. It involves the application of time study techniques designed to establish the time for a qualified worker to carry out a specified job at a desired level of performance The aim of time study is to establish a standard time for a given task, which may be taken as a basis of loading, scheduling, wage payment and incentive schemes etc.
The study is carried out on jobs which have been standardized after method study. It is defined as the time taken by a qualified and experienced worker to perform a given task while working at normal speed or tempo
A worker working at normal tempo is rated as 100
Normal time = Observed time X Rating/100 The mental comparison of the tempos or speed of working of a worker with the normal tempo or speed of work is called rating
On a scale taking index of 100 for normal a faster worker might get a rating of 105, 110, 115 etc and a slower worker might get a rating of 95, 90, 85 etc.
A fast worker rated 120 takes 8 mins to do a task and a slow worker rated 80 takes 12 mins to do a task find the normal time of the task Normal time = Observed time X Rating/100 For 1 st worker NT = 8X120/100 = 9.6 mins For 2 nd worker NT = 12X 80/100= 9.6 mins
The normal time of a task is irrespective of a worker speed. Standard time = Normal Time + Allowances
In actual condition it is not possible for a worker to work continuously for 8 hours. Thus Various allowances are allowed to the worker. I. Personal Allowance --- 5% II. Process Allowance --- 0-10% III. Fatigue Allowance --- 0-10% IV. Delay Allowance --- 0-5% V. Policy Allowance --- Depends upon company Total of 15-25% allowances may be added to normal time for determining standard time. It will be out next lecture DISCUSSION