Blown Film Unit 300

It is suitable for production of

small films used by the food

industry and in the packaging

field where the application of big

production machines is often not

profitable.

A compact unit for blowing,

cooling, take off and wind up

of extruded hoses.

application

Production control:
Monitoring the dispersion performance of compounders
or extruders used in batch production
Inspection of incoming goods for gels and color distribution
Inspection in polymer processing


Production:

Production of small films used by food industry and in the packaging field


Development:

For control of the maximum polymer extensibility
To monitor the suitability of polymers or polymer blends in the laboratory
Blown Film Unit 300 with ALR - M station
Machine Frame:

The machine frame executed
as a stable, movable and fixable
support with a central telescope-
type profile system.

Easy installation of all components.

The automatic lifting function
enables the Blown Film Unit to
be easily adjusted to any
take-off height
Combination with MBR Online rheometer to
measure online MFR and Viscosity
Lab extruder with exchangable cylinder
diameter and length ( D= 20 / 30 mm / 1 )
Blow Film Unit 300 Gttfert Laboratory extruder
with touch srceen operating panel
with PC- Control Software ROSwin
Trends and Display
Free definition of single display
trends
windows for measured
and evaluated parameters
Shear Viscosity
Extensional Viscosity
Correlation for IV

Calculation
Viscosity / Stress /
Extensional Viscosity Curves

Rheological Model Fits
First Normal Stress Difference

32bit Software running under Windows 2000 and XP

Data base structure with possibility of data
export to Microsoft Excel


Lab-Extrusion single screw
Drive:
Laboratory extruder 2.2 kW max.screw diameter 30mm
Extrusiometer 7.5 kW max.screw diameter 30mm
Extrusiometer 25-30 kW screw diameter 45mm

Screw diameter: Screw length [L/D]
20 mm 20/25
1 20
30 mm 20/25
45 mm 20/25/30
Dies: rheometer die, round hole die

Downstream equipment: flat film, film blow, tubing device,
filter measuring head, cable sheeting head,
other equipment available
Blow Film Unit 300 - schematic
Force transducer
Decoupling unit
Tubeless winding
Deflection rolls
Force transducer
Decoupling unit
Tubeless winding
ROSWIN software
Blow Film Unit 300 - Blow Film Head / Blow Film Die
Blown Film Head:

The blown head / blown film die is attached to the laboratory
means of a deflection head.
The long orifice land ensures good homogenization and
conveyance to the die outlet.
Standard dies
30 mm - 50 mm - 60 mm
- other diameter and on request -
-1 x mandrel D = 50 mm

-1 x orifice D = 51,0 mm =
> gap width of 0.50 mm -> LDPE

-1 x orifice D = 51.5 mm =
> gap width of 0.75 mm -> HDPE

-1 x orifice D = 52,0 mm =
> gap width of 1.0 mm -> HDPE

-1 x orifice D = 52.4 mm =
> gap width of 1.2 mm -> LLDPE

-1 x orifice D = 53,0 mm =
> gap width of 1.5 mm -> LLDPE


Applications for Polyethylen
Blown Film Unit 300 - dual lip cooling ring

1 Basic Body
2 Cover disc
3 Air conveyance plate
4 Distance sleeve
6 Air guiding ring
7 Thread insert
8 Lower Lever
9 Upper Lever
13 Connection neck
15 Insulation Ring
17 entring Ring
18 Fixing block

fine adjustment
of the two gaps
The blow cooling ring operated at two blow levels
even and sufficient distribution of cooling air
very narrow tolerances in film thickness
Blown Film Unit 300 - Option cooling of cooling air

Display for set and
actual temperature
Temperature range -0 - + 40C
The additional cooling of the cooling air is
needed for the production of high
transparency films

Additional automatic Haze measurement
for QC is available
Maximum winding
diameter 600 mm



Blow film unit 300 - take off unit / windig motor
Core-free winding up
Roll width: 320mm
Flattening width max. 300 mm
Take-off speed 0.1 - 50 m / min
Blow Film Unit 300 - Decoupling system
Decoupling system with
adjustable traction force of
0-50 N

Force transducer
Blow Film Unit 300 Film control system

inspection of surfaces.

quality control of transparent
materials such as films, glass
acrylic glass as well.

detect fisheyes, blackspots, holes
and other inhomogeneities in 10
different class sizes from 5 m and
upwards.

lighting unit and high-speed line-
sensor connected to a high
performance image processing
computer
Blow Film Unit 300 - tempered nip roll


a strong circulation chiller byside
ensure a precise and constant cooling of
take off rolls or blow film
Nid roll tempered
with water or heat
transfer oil

Rubber nip roll
Temperature range
30C - +150C
pressure up to 6 bar
Blow Film Unit 300 blow support with central adjustment
Blow Film Unit 300 Features

Modular system:
It's easy to add options and / or design it to a custom system.

Control:
User friendly control panel:

Clear arrangement of all control modules
and displays

Build in SPS control with adjustable parameter
Error diagnosis
Central alarm output makes it easy to handle

Decoupling arrangement:
Isolates the forces of the pull off motor and enables the user to set a force
of 0- 50 N with a constant force on the film


Options

- Dual-lip cooling ring

- Cooling of the cooling air

- Film quality testing system

- Film tear monitoring

- Film width measurement controlled

- Haze measurement

- Gloss measurement


Blow Film Unit 300 - features / options
Features

- Decoupling system

- Winding-up reels for
core-free winding up
- Central blow support adjustment

- Roll width 320 mm
(other on request)

- Die dimensions 30/50/60 mm
(other on request)

- Take-off speed 0,1-50 m/min

- Controlled max. 50N
take-off force