By

Murali G
Reg No. 1313036
Under the guidance of
Prof. Gautam Sutar
9/28/2014 ITC-PPB 1
SUPPLY CHAIN INITIATIVES FOR
INCREASING GROSS CONTRIBUTION IN
CARTON LINE.

AT M/S. ITC LTD PACKAGING AND PRINTING
DIVISION
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Supply Chain management deals with the control of
materials, information, and financial flows in a network
consisting of suppliers, manufacturers, distributors, and
customers.
It covers the management of flow of goods from point of
origin to point of consumption
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Supply chain
Storage and movement of materials
Work in progress inventory
Finished goods inventory
Supply to end customers
Gross contribution is the difference between a
companys turnover and its variable expenses.
GC is directly affected by the variable costs spent in
production. In ITC-PPB, the major variable cost occurs in:
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Raw materials
Consumables
Transportation or shipment
power
Variable
costs
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ITC-PPB
Carton Flexibles ITD
Blown
film
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Process Areas
CTP
Printing
UV Coating
Value addition
Microfluting
Cutting & Creasing
Folding & Gluing
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CTP Printing Lamination
Value
Addition
C&C F&G
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CTP
Proteck
Printing - Offset
Mitsubishi UV & Conventional printing max
speed 16000 sheets/hour
Heidelberg Speedmaster XL 105 Conventional
printing max speed 18000 sheets/hour
Lamination
Steinmann max speed 60 m/min
BMA Foil master max speed 8000 sheets/hour


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Offline UV machines
Ultra coat max speed 6000 sheets/hour
Gravetech max speed 8000 sheets/hour
Microfluting
Champion Microfluting max speed 100 m/min
Meiguang Liner
Value Addition
Nikko - embossing

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Cutting and Creasing
Nova Cut - max speed 8000 sheets/hour
Expert Cut - max speed 9000 sheets/hour
Spanthera - max speed 9000 sheets/hour
Folding and Gluing
Heiber Schroder
Media 45 - max speed 350 m/min
Fuego - max speed 450 m/min
Vision fold - max speed 350 m/min
Expert Fold - max speed 450 m/min
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Process Areas :
Printing
Lamination
i. Solvent based
ii. Solvent less
iii. Extrusion Coating
Slitting
Pouching
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Printing Lamination
Slitting Pouching
Blown Film
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Printing Gravure Printing
Rotomec 1 & 2 max speed 350 m/min
Lamination
BOBST- Laminator CL660 max speed 450m/min
Nord mechanica super combi 3000 max speed
400m / min
Extrusion coating laminator max speed 300 m/min
Slitting
Titan slitter max speed 700m/min
pouching
pouching m/c max speed 22m/min.
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Blown film
Raw material for lamination (made from
granules)
Max speed 525 to 550 kg/hr.
PEG
Max speed 150m/min
Hot melt coating
Max speed - 60 to 100 m /min
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STUDY
AREAS
Supply
chain
inbound outbound
Planning
Raw
materials
Procurement
Cost
involved
usage
Production
M/c
study
Increasing
production
rate
Wastage
reduction
Study Areas
Raw Material
Procurement data
Cost data
BOM
Consumables data
Logistics data
Production
Production planning data
Wastage per machine
OEE
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Internet Connectivity
Relevant Data
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Carton
Flexible
s
Product
-ion
Carton
Flexible
s
Planning
Apr
24-
25
26-
27
28-
29
30-
May
01
02-
03
04-
05
06-
07
08-
09
10-
11
12-
13
14-
15
flexibles carton
Project Schedule
ITC-PPB 9/28/2014 21
Raw
Material
Procure
ment
Costing
Usage
Product
ion
M/c
Study
May
16-17
18-
19
20-
21
22-
23
24-
25
26-
27
28-
29
30-
31
June
1-2
03-
04
05-
06
flexibles carton
ITC-PPB
Project Schedule
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P
r
o
d
u
c
t
i
o
n

Prod.
rate
Waste














O
E
E




Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
carton Flexibles
June
7-8
09-
10
11-
12
13-
14
15-
16
17-
18
19-
20
21-
22
23-
24
25-
26
27-
28
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Project Schedule
23
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Sales order
New job
PIP Costing
Production
plan
Registered
job
Sales order
dump
Material
status
Production
order
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Sales order
Availability

Material people
Process
specification
2 ply/3 ply
Slitting Pouching
packing
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Every Monday evening 5:30 meeting with
D.P. Roy sir.
Presentation on every 15 days.
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