DENSO EUROPE B.V.

, 2003
DENSO EUROPE TECHNICAL TRAINING
HP2 Supply Pump
DENSO EUROPE B.V., 2003
HP2 System Lay-out






































Supply pump

Delivery valve

Regulating valve

Common rail pressure
sensor

Flow of injection fuel

Flow of leak fuel

Plunger

Feed pump

SCV

Inner cam

Check valve

Common rail

Pressure limiter

Injector

TWV (Two-Way Valve)

Engine ECU

EDU

Various sensors

Fuel filter

Fuel tank

DENSO EUROPE B.V., 2003
Feed Pump (HP2 Supply pump)
Rotor

Eccentric ring

Spring

Vane

Front cover

Rear cover
DENSO EUROPE B.V., 2003
Regulating Valve (HP2 Supply pump)



Regulating
valve




Feed pump
(discharge side)




Suction inlet




Filter




Feed pump
(suction side)




Regulating
valve body




Spring




Piston




Bushing

DENSO EUROPE B.V., 2003
Suction Control Valve (HP2 Supply pump)
Stopper



Coil



Needle valve



Spring

DENSO EUROPE B.V., 2003
Fuel Flow (HP2 Supply pump)
to Fuel
tank

to Common rail



Feed
pump

Regulating
valve

SCV 1

SCV 2

Check valve

Plunger

Roller

Inner cam

Delivery
valve

DENSO EUROPE B.V., 2003
DENSO EUROPE TECHNICAL TRAINING
HP2 Supply Pump
Inspection Procedure
DENSO EUROPE B.V., 2003
Fuel line diagram HP2 on Test bench
DENSO EUROPE B.V., 2003
HP2 Supply pump Inspection Procedure Flow
DENSO EUROPE B.V., 2003
Off-set input Procedure in DST-1
No off-set input
After input off-set data
Off set data are available on test specification sheet. (ETSI website)
Procedure is described in the adjustment manual
DENSO EUROPE B.V., 2003
Start up settings for ECD Controller
Pump select switch
set to 11
DENSO EUROPE B.V., 2003
Usage of the Pressure Regulator Valves
Valve 1 : 0 - 60 Mpa
Valve 2 : 60 120 Mpa
Valve 3 : 120 180 Mpa
Meaning pressure= 0 Mpa
DENSO EUROPE B.V., 2003
Adjustment manual for HP2 supply Pump
Manual is based on tests with Denso CPS21 test
bench. (Operating differences can occur)
Pictures of test steps are made without safety cover
for better view.
Actual tests should be done with use of Hartridge
safety cover. (on AVM2PC)
Be aware of the high temperatures of test oil during
the tests that can cause injuries!
Always Check ETSI for latest version of Test
specifications!