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Indirect losses:
Loss of time of injured person.
Loss of time of his fellow worker.
Loss of time of supervisors:
In assisting the injured worker.
In investigating the cause of accident.
In preparing the report of accident.
In making alternative arrangement.
In selecting and training the new worker.
Causes Of Accidents
Accidents due to dangerous machines:
These accidents occurs from boilers , pressure vessels,
prime movers, transmission system.
Due to unsafe physical conditions:
It includes improper guards , improper illumination ,
improper ventilation , unsafe clothing etc.
Due to moving objects:
Some times moving objects /falling objects causes
accidents.
Personal factors:
Like lack of knowledge, physical weakness , age etc.
Un safe Acts:
It is violation of commonly accepted safe
procedures.
Working at unsafe speeds.
Loading M/C beyond its Capacity.
Not using Safety Devices.
Adopting unsafe procedure.
Electrical Causes:
Do not providing proper protecting devices.
Not obeying proper instructions.
Not following Safety precaution.
Failure to use insulated tools and rubber
gloves.
Not using proper and insulated tools.
Working Condition
Working Condition Means:
Illumination.
Humidity.
Air ventilation.
Temperature Control.
If you are working in a good working condition
your efficiency will increases.
the
Mental Environment
A worker working in an atmosphere of badly
ventilated and hot condition and fatigue . He
will not taking interest in the work. His
efficiency will decrease.
A good working condition will be helpful in
increasing the efficiency of the worker . He
will be ready to perform his duties.
Illumination
Poor illumination reduces the speed of work
and results in strain on eyes and causes more
accidents.
Light should come from the right and desired
direction.
In artificial lights glare is most common defect,
it causes harms to eyes, it also causes strain
and headache . Spoilage of work also increase
due to glare.
Hours Of Work
The working hours should be uniformly
distributed over the week.
A worker should get at least one weekly
holiday, so that he can return on work with
fresh mind .
Five minutes break during every one hour of
working will keep the worker fresh.
Preventive Measures.
Safety:
By providing proper safeguards to the m/cs,
accidents can be prevented , some guards are
permanent fabricated and some are attached
temporarily.
Fencing:
M/cs and its parts should be fenced when
they are not properly provided with
safeguards.
Fire hazard:
The inflammable materials should be kept
away from general store at a proper distance
(minimum 20 meters). Fire extinguishers
should be properly maintained.
Electric accidents :
Electrical insulation should be checked
regularly. Proper tools for testing and repairs
should be used. Power should be switched off
while repairing. Insulated tools should be
used.
Maintenance of Equipments.
Protective equipment requirement.
Separate Safety department with proper
communication system.
Fire fighting facilities.
Safety Factors
Lifting of load
Instead of mechanical equipments availability
still many material handing works are being
carried out manually.
A man can easily lift about of 22kg of load.
A woman can easily lift about 16 kg of load.
To avoid injury to workers (specially old
workers) care should be taken in this regard.
The material should be kept at certain height.
Chemical Safety
Many of process & manufacturing Industries
are using the various chemicals in one or the
other forms.
These chemicals are hazardous mainly for
their toxicity, flash point below 100 oF., their
reactions and their decomposition under heat.
A Safe practice should be adopted for receipts
, storage, handing and disposal of these
chemicals and other hazardous material.
Safety Legislation
Amount Of Compensation:
It will depend upon following factors:
The pay the concern worker.
Extent Of injury.
The Act divides the injuries in four headings:
Causing Death,
Permanent total disablement,
Permanent partial disablement and
Temporary disablement.
The Amount to be paid can be found with the help of
schedule IV of the Act.
1.Health
This covers the provisions of maintaining the
health of the workers and reducing the
possibilities of accidents. Under this:
Cleanliness:
Every factory should be kept clean and free from
gases arising from various processes and drain
etc. For this purpose the following steps are
needed:
The dust and refuse shall be removed daily by
sweeping from the floors and benches of
workrooms , staircases and passages.
Ventilation Temperature
Effective and suitable provisions shall be made for
securing and maintaining adequate ventilation by
circulation of fresh air in the working rooms.
Fresh air fans and exhaust fans should be used.
The walls and roofs of the work place should be
made of such material and so designed that the
temperature shall be kept as low as practicable .
If possible white tiles may be provided on the
roof and outside walls of the work place.
Hot parts of the m/c shall be properly insulated.
Lighting
Sufficient and suitable lighting whether
natural or artificial or both shall be maintained
at the work place and passages.
All glazed windows and skylight shall be kept
clean on both inner and outer surfaces.
Glare and formation of shadows should be
prevented to avoid eye strain or risk of
accident.
2. Safety provisions
Following important provisions for safety are
there in the Act:
(A ) Fencing of Machinery: Following items shall
be fenced properly.
(a) Every moving part of a prime-mover , and
every flywheel should be properly fenced.
(b) Head Race and Tail Race of every Turbine.
(c )Every part of a Generator, motor, rotary
convertor etc.
(d) Every part of transmission machinery.
3.Welfare Provisions
Washing Facilities: Adequate and suitable
facilities for washing shall be provided separately
for male and female workers and maintain for
their use.
Suitable place for keeping the clothing not worn
during working hours and for the drying shall be
provided.
Sitting Facilities: Suitable arrangement for sitting
shall be made and maintained for all the workers,
who works in standing position.
4. Working Hours
(A) Hours Of Work:
No adult worker shall be required or allowed
to work in a factory for more than 48 hours in
a week.
Not more than 9 hours per day.
No worker shall work for more than 5 hours
without an interval of at least 30 minutes.
Holidays:
No adult worker shall be required or allowed to
work in a factory on Sunday, unless he has or will
have a holiday for a whole day on one the 3 days
immediately before or after the Sunday.
It means no worker shall work for more than 10
days continuously without a holiday.
All the national holidays will be an off day for
workers.
Overtime Wages :
When a worker works for more than 9 hours
in a day or for more than 48 hours in a week ,
he/she shall be entitled to wages @ of twice
his /her ordinary wages for over time period.
Here ordinary wages means the basic wages
plus such allowances as the worker is entitled
but do not includes the Bonus.
5. First Aid
Instead of various safety measure the accidents
can not be completely avoided . Hence necessary
First Aid provisions shall made in every factory
near work areas.
A first Aid Box must be provided in the charge of
some responsible person, who must be always
available and he should a trained person
preferably a compounder.
The workers as human being, are entitled to
every consideration at the hands of the
management.
6. Fire Extinguisher
The following types of fire extinguishers
should be kept in working conditions:
Water type: (a) Water (gas cartridge type) and
(b) Water (stored pressure type)
Foam Type: (a) Chemical Foam Type and
(b) Mechanical Foam type.
Carbon dioxide type.
Dry powder type.
Engineering Insurances
In order to cater the needs of engineering
industries , different insurance covers are
available.
These covers will take care of big damages to
m/cs due to accidents.
Group insurance schemes for workers, staff and
officers should also be taken by the organizations.
Engineering Insurance covers may be machinery
erection insurance or machinery breakdown
insurance.