Académique Documents
Professionnel Documents
Culture Documents
Objective
In This Module We Will.
Understand the objective of Six Sigma
Understand the Six Sigma measurement
Gain an understanding of the Six Sigma
terminology
Introduce the DMAIC process/methodology
Understand the objective of each of the 5 phases
(DMAIC) of Six Sigma methodology
Discuss the differences between Six Sigma and
other corporate initiatives.
Six Sigma Overview
Is 99% Good ?
99% Accuracy
Practical Meaning of 99% Good
20,000 lost articles of mail per hour
6 s The Measurement
99.0% = 3.85 s
99.9996% = 6 s
Is there really a big difference
between 99.0% & 99.9996%?
Facts
All work is a process
All processes have variation and waste
Variation causes defects waste causes
loss
Processes can be improved by
understanding the nature of the variation
and waste
Methodologies
ISO
DFSS
Lean
Waste Elimination
Design For
Growth
Six Sigma
Variation Elimination
Lean Philosophy
Anything the customer will not
pay for is Non-Value Added
Six Sigma
Culture
6s
Common
Language
Methodology
Process
Focus
Project
DMAIC
Department Link
Change
Tool Kit
Roles and
Commitment
Defect Elimination
Variation Reduction
Six Sigma Overview
Change Management
Culture
6s
Common Language
DMAIC
Department Link
Tool Kit
Change
Roles and Commitment
Defect Elimination
Change
Variation Reduction
Change Management
10
Structured Problem
Solving
Gut Feel
Reliance On Best
Customer
Rigorous
Methodology
Opinion
Management By Fact
Statistically Based
Team Driven
Six Sigma Overview
11
The Methodology
Culture
6s
Methodology
Methodology
Common Language
DMAIC
Department Link
Tool Kit
Change
Defect Elimination
Variation Reduction
13
Inspection Exercise
Instructions:
Ff
Six Sigma Overview
14
15
16
DPMO
Sigma Value*
Yield(%)
27027
3.4
97.3%
81081
2.9
91.9%
135135
2.6
86.5%
216216
2.3
78.4%
10
270270
2.1
73.0%
12
324324
1.95
67.6%
15
405405
1.75
59.5%
17
Yield Improvement
18
19
Defects
USL
Acceptable
Defects
Customer Requirement
Process Performance
Process Performance And Customer Requirement Often Do Not Match
Six Sigma Overview
20
21
DMAIC - 5 Phase
Approach
Define
Measure
Analyze
Improve
Control
22
Analyze
Improve
Identify team
Develop project contract
Control
23
Analyze
Improve
Tools
Process Mapping
Control
24
Analyze
Improve
Tools
C&E Fishbone
Control
25
Measure
Analyze
Improve
Tools
Brainstorming
Control
26
Measure
Analyze
Improve
Control
Tools
Standard Operating Procedure
Mistake Proofing
27
Measure
Analyze
Improve
Control
Benchmarking
Value Stream
Map
Fishbone
Diagrams
Modeling
SPC Charts
Process Flow
Mapping
FMEA
Tolerance
Control
Performance
Metrics
Flow charts
Defect Metrics
Root Cause
Analysis
Defect Control
Multiple
Regression
Project Charter
as a Team
Statistical
Analysis
ANOVA
Design
Changes
Train
Set Up a Plan
& Guidelines
for Team
Piloting
Review
Existing Data
Sampling
Best Practices
Scatter Plots
SIPOC
Six Sigma Overview
28
29
Senior
Champion
6s
Project
Champion
Black Belts
30