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9.

Stress Transformation

CHAPTER OBJECTIVES

Derive equations for


transforming stress
components between
coordinate systems of
different orientation
Use derived equations to
obtain the maximum normal
and maximum shear stress
at a pt
Determine the orientation of elements upon which
the maximum normal and maximum shear stress
acts

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9. Stress Transformation

CHAPTER OBJECTIVES

Discuss a method for


determining the absolute
maximum shear stress at a
point when material is
subjected to plane and
3-dimensional states of stress

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9. Stress Transformation

CHAPTER OUTLINE
1. Plane-Stress Transformation
2. General Equations of Plane Stress
Transformation
3. Principal Stresses and Maximum In-Plane
Shear Stress
4. Mohrs Circle Plane Stress
5. Stress in Shafts Due to Axial Load and Torsion
6. Stress Variations Throughout a Prismatic Beam
7. Absolute Maximum Shear Stress

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9. Stress Transformation

9.1 PLANE-STRESS TRANSFORMATION

General state of stress at a pt is characterized by


six independent normal and shear stress
components.
In practice, approximations and simplifications are
done to reduce the stress components to a single
plane.

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9. Stress Transformation

9.1 PLANE-STRESS TRANSFORMATION

The material is then said to be


subjected to plane stress.
For general state of plane stress at a
pt, we represent it via normal-stress
components, x, y and shear-stress
component xy.
Thus, state of plane stress at the pt is
uniquely represented by three
components acting on an element
that has a specific orientation at
that pt.
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9. Stress Transformation

9.1 PLANE-STRESS TRANSFORMATION

Transforming stress components from one


orientation to the other is similar in concept to how
we transform force components from one system of
axes to the other.
Note that for stress-component transformation, we
need to account for
the magnitude and direction of each stress
component, and
the orientation of the area upon which each
component acts.

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9. Stress Transformation

9.1 PLANE-STRESS TRANSFORMATION

Procedure for Analysis


If state of stress at a pt is known for a given
orientation of an element of material, then state of
stress for another orientation can be determined

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9. Stress Transformation

9.1 PLANE-STRESS TRANSFORMATION

Procedure for Analysis


1. Section element as shown.
2. Assume that the sectioned area is A, then
adjacent areas of the segment will be A sin and
A cos.
3. Draw free-body diagram of segment,
showing the forces that act on the
element. (Tip: Multiply stress
components on each face by the
area upon which they act)

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9. Stress Transformation

9.1 PLANE-STRESS TRANSFORMATION

Procedure for Analysis


4. Apply equations of force equilibrium in the x and y
directions to obtain the two unknown stress
components x, and xy.
To determine y (that acts on the +y face of the
element), consider a segment of element shown
below.
1. Follow the same procedure as
described previously.
2. Shear stress xy need not be
determined as it is complementary.
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9. Stress Transformation

EXAMPLE 9.1
State of plane stress at a pt on surface of airplane
fuselage is represented on the element oriented as
shown. Represent the state of stress at the pt that is
oriented 30 clockwise from the position shown.

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9. Stress Transformation

EXAMPLE 9.1 (SOLN)


CASE A (a-a section)
Section element by line a-a and
remove bottom segment.
Assume sectioned (inclined)
plane has an area of A,
horizontal and vertical planes
have area as shown.
Free-body diagram of
segment is also shown.

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9. Stress Transformation

EXAMPLE 9.1 (SOLN)


Apply equations of force equilibrium
in the x and y directions (to avoid
simultaneous solution for the two
unknowns)
+ Fx = 0;

x 'A 50A cos 30cos 30

25A cos 30sin 30 80A sin 30sin 30


25A sin 30sin 30 0

x ' 4.15 MPa


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9. Stress Transformation

EXAMPLE 9.1 (SOLN)


+ Fy = 0;
x ' y 'A 50A cos 30sin 30

25A cos 30 cos 30 80A sin 30 cos 30


25A sin 30sin 30 0
x ' y ' 68.8 MPa
Since x is negative, it acts
in the opposite direction
we initially assumed.

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9. Stress Transformation

EXAMPLE 9.1 (SOLN)


CASE B (b-b section)
Repeat the procedure to obtain
the stress on the perpendicular
plane b-b.
Section element as shown
on the upper right.
Orientate the +x axis
outward, perpendicular to
the sectioned face, with
the free-body diagram
as shown.
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9. Stress Transformation

EXAMPLE 9.1 (SOLN)


+ Fx = 0;

x 'A 25A cos 30sin 30

80A cos 30 cos 30 25A sin 30 cos 30


50A sin 30sin 30 0

x ' 25.8 MPa

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9. Stress Transformation

EXAMPLE 9.1 (SOLN)


+ Fy = 0;

x ' y 'A 25A cos 30 cos 30


80A cos 30sin 30 25A sin 30sin 30
50A sin 30 cos 30 0
x ' y ' 68.8 MPa
Since x is negative, it acts
opposite to its direction
shown.

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9. Stress Transformation

EXAMPLE 9.1 (SOLN)


The transformed stress
components are as shown.
From this analysis, we conclude
that the state of stress at the pt can
be represented by choosing an
element oriented as shown in the
Case A or by choosing a different
orientation in the Case B.
Stated simply, states of stress are equivalent.

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9. Stress Transformation
9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

Sign Convention
We will adopt the same sign convention as
discussed in chapter 1.3.
Positive normal stresses, x and y, acts outward
from all faces
Positive shear stress xy acts
upward on the right-hand
face of the element.

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9. Stress Transformation
9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

Sign Convention
The orientation of the inclined plane is determined
using the angle .
Establish a positive x and y axes using the righthand rule.
Angle is positive if it
moves counterclockwise
from the +x axis to
the +x axis.

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9. Stress Transformation
9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

Normal and shear stress components


Section element as shown.
Assume sectioned area is A.
Free-body diagram of element
is shown.

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9. Stress Transformation
9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

Normal and shear stress components


Apply equations of force
equilibrium to determine
unknown stress components:
+ Fx = 0;

x 'A xy A sin cos

y A sin sin xy A cos sin


x A cos cos 0

x ' x cos2 y sin 2 xy 2 sin cos


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9. Stress Transformation
9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

Normal and shear stress components


+ Fy = 0;

x ' y 'A xy A sin sin

y A sin cos xy A cos cos


x A cos sin 0

x ' y ' x y sin cos xy cos2 sin 2

Simplify the above two equations using


trigonometric identities sin2 = 2 sin cos,
sin2 = (1 cos2)/2, and cos2 =(1+cos2)/2.
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9. Stress Transformation
9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

Normal and shear stress components


x y x y
x'

cos 2 xy sin 2
2
2
x y
x' y '
sin 2 xy cos 2
2

9 - 1

9 - 2

If y is needed, substitute ( = + 90) for into


Eqn 9-1.

y'

x y x y
2

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cos 2 xy sin 2

9 - 3
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9. Stress Transformation
9.2 GENERAL EQNS OF PLANE-STRESS TRANSFORMATION

Procedure for Analysis


To apply equations 9-1 and 9-2, just substitute the
known data for x, y, xy, and according to
established sign convention.
If x and xy are calculated as positive quantities,
then these stresses act in the positive direction of
the x and y axes.
Tip: For your convenience, equations 9-1 to 9-3 can
be programmed on your pocket calculator.

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9. Stress Transformation

EXAMPLE 9.2
State of stress at a pt is represented by the element
shown. Determine the state of stress at the pt on
another element orientated 30 clockwise from the
position shown.

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9. Stress Transformation

EXAMPLE 9.2 (SOLN)


This problem was solved in Example 9.1 using
basic principles. Here we apply Eqns. 9-1 and 9-2.
From established sign convention,
x 80 MPa
y 50 MPa
xy 25 MPa
Plane CD
+x axis is directed outward,
perpendicular to CD,
and +y axis directed along CD.
Angle measured
is = 30 (clockwise).
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9. Stress Transformation

EXAMPLE 9.2 (SOLN)


Plane CD
Apply Eqns 9-1 and 9-2:

80 50 80 50
x'

cos 2 30 25sin 2 30
2
2
x ' 25.8 MPa
80 50
x' y '
sin 2 30 25 cos 2 30
2
x ' y ' 68.8 MPa
The negative signs indicate that x and xy act in
the negative x and y directions.
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9. Stress Transformation

EXAMPLE 9.2 (SOLN)


Plane BC
Similarly, stress components
acting on face BC are
obtained using = 60.

80 50 80 50
x'

cos 260 25sin 260


2
2
x ' 4.15 MPa
80 50
x' y '
sin 260 25 cos 260
2
x ' y ' 68.8 MPa
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9. Stress Transformation

EXAMPLE 9.2 (SOLN)


As shown, shear stress xy was computed twice to
provide a check.
Negative sign for x indicates that stress acts in the
negative x direction.
The results are shown below.

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9. Stress Transformation
9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

In-plane principal stresses


Differentiate Eqn. 9-1 w.r.t. and equate to zero:

x y
d x '
2 sin 2 2 xy cos 2 0

d
2
Solving the equation and let = P, we get
xy
tan 2 P
( x y ) / 2

9 - 4

Solution has two roots, p1, and p2.

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9. Stress Transformation
9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

In-plane principal stresses


2
x y
For p1,

xy 2
sin 2 p1 xy
2

x y

x
y

cos 2 p1

For p2,

xy

x y

xy 2
2

sin 2 p 2 xy

x y

x
y

cos 2 p 2

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xy

2
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9. Stress Transformation
9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

In-plane principal stresses


Substituting either of the two sets of trigonometric
relations into Eqn 9-1, we get

x y

1, 2

x
y

xy 2

9 - 5

The Eqn gives the maximum/minimum in-plane


normal stress acting at a pt, where 1 2 .
The values obtained are the principal in-plane
principal stresses, and the related planes are the
principal planes of stress.
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9. Stress Transformation
9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

In-plane principal stresses


If the trigonometric relations for p1 and p2 are
substituted into Eqn 9-2, it can be seen that
xy = 0.
No shear stress acts on the principal planes.
Maximum in-plane shear stress
Differentiate Eqn. 9-2 w.r.t. and equate to zero:

tan 2 S

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( x y ) / 2

xy

9 - 6

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9. Stress Transformation
9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

Maximum in-plane shear stress


The two roots of this equation, s1 and s2 can be
determined using the shaded triangles as shown.
The planes for maximum
shear stress can be
determined by orienting
an element 45 from the
position of an element
that defines the plane
of principal stress.

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9. Stress Transformation
9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

Maximum in-plane shear stress


Using either one of the roots
s1 and s2, and taking trigo
values of sin 2s and cos 2s
and substitute into Eqn 9-2:

( x y )
xy 2

2

max
in - plane

9 - 7

Value calculated in Eqn 9-7 is referred to as the


maximum in-plane shear stress.
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9. Stress Transformation
9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

Maximum in-plane shear stress


Substitute values for sin 2s and cos 2s into
Eqn 9-1, we get a normal stress acting on the
planes of maximum in-plane shear stress:

avg

x y
2

9 - 8

You can also program the above equations on


your pocket calculator.

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9. Stress Transformation
9.2 PRINCIPAL STRESSES AND MAXIMUM IN-PLANE SHEAR STRESS

IMPORTANT
Principals stresses represent the maximum and
minimum normal stresses at the pt.
When state of stress is represented by principal
stresses, no shear stress will act on element.
State of stress at the pt can also be represented in
terms of the maximum in-plane shear stress. An
average normal stress will also act on the element.
Element representing the maximum in-plane shear
stress with associated average normal stresses is
oriented 45 from element represented principal
stresses.
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9. Stress Transformation

EXAMPLE 9.3
When torsional loading T is applied to bar, it produces
a state of pure shear stress in the material. Determine
(a) the maximum in-plane shear stress and
associated average normal stress, and (b) the
principal stress.

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9. Stress Transformation

EXAMPLE 9.3 (SOLN)


From established sign convention:
x 0 y 0 xy

Maximum in-plane shear stress


Apply Eqns 9-7 and 9-8,

( x y )
xy 2

2

max
in- plane

avg

x y
2

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02 2

00

0
2

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9. Stress Transformation

EXAMPLE 9.3 (SOLN)


Maximum in-plane shear stress
As expected, maximum in-plane shear stress
represented by element shown initially.
Experimental results show that materials that are
ductile will fail due to shear stress. Thus, with a
torque applied to a bar
made from mild steel,
the maximum in-plane
shear stress will cause
failure as shown.

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9. Stress Transformation

EXAMPLE 9.3 (SOLN)


Principal stress
Apply Eqns 9-4 and 9-5,

xy

tan 2 P

;
( x y ) / 2 (0 0) / 2

1, 2

p 2 45

p1 135

x y


2

x y

xy 2
2

02 2

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9. Stress Transformation

EXAMPLE 9.3 (SOLN)


Principal stress
Apply Eqn 9-1 with p2 = 45

1, 2

x y

x y

cos 2 xy sin 2

2
2
0 0 sin 90

Thus, if 2 = acts at p2 = 45
as shown, and 1 = acts on
the other face, p1 = 135.

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9. Stress Transformation

EXAMPLE 9.3 (SOLN)


Principal stress
Materials that are brittle fail due to normal stress. An
example is cast iron when subjected to torsion, fails
in tension at 45 inclination as shown below.

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9. Stress Transformation

EXAMPLE 9.6
State of plane stress at a pt on a body is represented
on the element shown. Represent this stress state in
terms of the maximum in-plane shear stress and
associated average normal stress.

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9. Stress Transformation

EXAMPLE 9.6 (SOLN)


Orientation of element
Since x = 20 MPa, y = 90 MPa, and
xy = 60 MPa and applying Eqn 9-6,
tan 2 s

x y / 2 20 90 / 2
xy

2 s 2 42.5
2 s1 180 2 s 2

60
21.3

s2
s1 111.3

Note that the angles are 45


away from principal planes
of stress.
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9. Stress Transformation

EXAMPLE 9.6 (SOLN)


Maximum in-plane shear stress
Applying Eqn 9-7,
2
( x y )

20

90
602
xy 2
max

2
2

in - plane

81.4 MPa
2

Thus

max

x ' y ' acts in the +y direction on this

in - plane

face ( = 21.3).
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9. Stress Transformation

EXAMPLE 9.6 (SOLN)


Average normal stress
Besides the maximum shear stress, the element is
also subjected to an average normal stress
determined from Eqn. 9-8:
x y 20 90
avg

35 MPa
2
2
This is a tensile stress.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Equations for plane stress transformation have a
graphical solution that is easy to remember and
use.
This approach will help
you to visualize how the
normal and shear stress
components vary as the
plane acted on is oriented
in different directions.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Eqns 9-1 and 9-2 are rewritten as
x y x y

cos 2 xy sin 2
x '
2
2

x y
sin 2 xy cos 2
x ' y '
2

9 - 9
9 - 10

Parameter can be eliminated by squaring each


eqn and adding them together.
x y

x '

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x' y '

x
y

xy

49

9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


If x, y, xy are known constants, thus we compact
the Eqn as,

x' avg 2 2 x' y ' R 2

9 - 11

where

avg

x y
2

x
y

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2 xy

9 - 12

50

9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Establish coordinate axes; positive to the right
and positive downward, Eqn 9-11 represents a
circle having radius R and center on the axis at
pt C (avg, 0). This is called the Mohrs Circle.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


To draw the Mohrs circle, we must establish
the and axes.
Center of circle C (avg, 0) is plotted from the
known stress components (x, y, xy).
We need to know at least one pt on the circle to
get the radius of circle.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Case 1 (x axis coincident with x axis)
1. = 0
2. x = x
3. xy = xy.
Consider this as reference pt A, and
plot its coordinates A (x, xy).
Apply Pythagoras theorem to shaded triangle to
determine radius R.
Using pts C and A,
the circle can now
be drawn.
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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Case 2 (x axis rotated 90 counterclockwise)
1. = 90
2. x = y
3. xy = xy.
Its coordinates are G (y, xy).
Hence radial line CG
is 180
counterclockwise
from reference
line CA.
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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Construction of the circle
1. Establish coordinate
system where abscissa
represents the normal
stress , (+ve to the
right), and the ordinate
represents shear
stress , (+ve downward).
2. Use positive sign convention for x, y, xy, plot the
center of the circle C, located on the axis at a
distance avg = (x + y)/2 from the origin.
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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Construction of the circle
3. Plot reference pt A (x, xy). This pt represents the
normal and shear stress components on the
elements right-hand vertical face. Since x axis
coincides with x axis, = 0.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Construction of the circle
4. Connect pt A with center C of the circle and
determine CA by trigonometry. The distance
represents the radius R of the circle.
5. Once R has been
determined, sketch
the circle.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Principal stress
Principal stresses 1 and 2 (1 2) are
represented by two pts B and D where the circle
intersects the -axis.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Principal stress
These stresses act on planes
defined by angles p1 and p2.
They are represented on the
circle by angles 2p1 and 2p2
and measured from radial
reference line CA to lines CB and CD respectively.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Principal stress
Using trigonometry, only one of
these angles needs to be
calculated from the circle,
since p1 and p2 are 90 apart.
Remember that direction of
rotation 2p on the circle represents the same
direction of rotation p from reference axis (+x) to
principal plane (+x).

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Maximum in-plane shear stress
The average normal stress
and maximum in-plane shear
stress components are
determined from the circle as
the coordinates of either pt E
or F.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Maximum in-plane shear stress
The angles s1 and s2 give
the orientation of the planes
that contain these
components. The angle 2s
can be determined using
trigonometry. Here rotation is
clockwise, and so s1 must be
clockwise on the element.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Stresses on arbitrary plane
Normal and shear stress
components x and xy
acting on a specified plane
defined by the angle , can
be obtained from the circle
by using trigonometry to
determine the coordinates
of pt P.

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9. Stress Transformation

9.4 MOHRS CIRCLE: PLANE STRESS


Procedure for Analysis
Stresses on arbitrary plane
To locate pt P, known angle
for the plane (in this case
counterclockwise) must be
measured on the circle in
the same direction 2
(counterclockwise), from the
radial reference line CA to the
radial line CP.

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9. Stress Transformation

EXAMPLE 9.9
Due to applied loading, element at pt A on solid
cylinder as shown is subjected to the state of stress.
Determine the principal stresses acting at this pt.

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9. Stress Transformation

EXAMPLE 9.9 (SOLN)


Construction of the circle
avg 12 MPa
y 0

xy 6 MPa

Center of the circle is at

12 0
avg
6 MPa
2
Initial pt A (2, 6) and the
center C (6, 0) are plotted
as shown. The circle having
a radius of
R

12 62 62 8.49 MPa

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9. Stress Transformation

EXAMPLE 9.9 (SOLN)


Principal stresses
Principal stresses indicated at
pts B and D. For 1 > 2,
1 8.49 6 2.49 MPa

2 6 8.49 14.5 MPa


Obtain orientation of element by
calculating counterclockwise angle 2p2, which
defines the direction of p2 and 2 and its associated
principal plane.
6
1
2 p 2 tan
45.0
12 6
p 2 22.5
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9. Stress Transformation

EXAMPLE 9.9 (SOLN)


Principal stresses
The element is orientated such that x axis or 2 is
directed 22.5 counterclockwise from the horizontal
x-axis.

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9. Stress Transformation

EXAMPLE 9.10
State of plane stress at a pt is shown on the element.
Determine the maximum in-plane shear stresses and
the orientation of the element upon which they act.

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9. Stress Transformation

EXAMPLE 9.10 (SOLN)


Construction of circle
x 20 MPa
y 90 MPa
xy 60 MPa
Establish the , axes as shown below. Center of
circle C located on the -axis, at the pt:

avg

20 90

35 MPa
2

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9. Stress Transformation

EXAMPLE 9.10 (SOLN)


Construction of circle
Pt C and reference pt A (20, 60) are plotted. Apply
Pythagoras theorem to shaded triangle to get
circles radius CA,

602 552

R 81.4 MPa

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9. Stress Transformation

EXAMPLE 9.10 (SOLN)


Maximum in-plane shear stress
Maximum in-plane shear stress and average normal
stress are identified by pt E or F on the circle. In
particular, coordinates of pt E (35, 81.4) gives

max
in - plane

81.4 MPa

avg 35 MPa

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9. Stress Transformation

EXAMPLE 9.10 (SOLN)


Maximum in-plane shear stress
Counterclockwise angle s1 can be found from the
circle, identified as 2s1.
1 20 35

2 s1 tan

s1 21.3

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42.5

73

9. Stress Transformation

EXAMPLE 9.10 (SOLN)


Maximum in-plane shear stress
This counterclockwise angle defines the direction of
the x axis. Since pt E has positive coordinates, then
the average normal stress and maximum in-plane
shear stress both act in the positive x and y
directions as shown.

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9. Stress Transformation

EXAMPLE 9.11
State of plane stress at a pt is shown on the element.
Represent this state of stress on an element oriented
30 counterclockwise from position shown.

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9. Stress Transformation

EXAMPLE 9.11 (SOLN)


Construction of circle
x 8 MPa
y 12 MPa

xy 6 MPa

Establish the , axes


as shown.
Center of circle C
located on the
-axis, at the pt:

avg

8 12

2 MPa
2

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9. Stress Transformation

EXAMPLE 9.11 (SOLN)


Construction of circle
Initial pt for = 0 has coordinates A (8, 6) are
plotted. Apply
Pythagoras theorem
to shaded triangle
to get circles
radius CA,

10 6
2

R 11.66 MPa

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9. Stress Transformation

EXAMPLE 9.11 (SOLN)


Stresses on 30 element
Since element is rotated 30 counterclockwise, we
must construct a radial line CP, 2(30) = 60
counterclockwise, measured
from CA ( = 0).
Coordinates of pt P (x, xy)
must be obtained. From
geometry of circle,
1 6
tan
30.96
10
60 30.96 29.04
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9. Stress Transformation

EXAMPLE 9.11 (SOLN)


Stresses on 30 element
x ' 2 11.66 cos 29.04 8.20 MPa

x ' y ' 11.66 sin 29.04 5.66 MPa


The two stress components act on
face BD of element shown, since
the x axis for this face if oriented 30
counterclockwise from the x-axis.
Stress components acting on adjacent face DE of
element, which is 60 clockwise from +x-axis, are
represented by the coordinates of pt Q on the circle.
This pt lies on the radial line CQ, which is 180 from
CP.
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9. Stress Transformation

EXAMPLE 9.11 (SOLN)


Stresses on 30 element
The coordinates of pt Q are

x ' 2 11.66 cos 29.04 12.2 MPa


x ' y ' 11.66 sin 29.04 5.66 MPa (Check! )
Note that here xy acts in
the y direction.

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9. Stress Transformation

9.5 STRESS IN SHAFTS DUE TO AXIAL LOAD AND TORSION

Occasionally, circular shafts are subjected to


combined effects of both an axial load and torsion.
Provided materials remain linear elastic, and
subjected to small deformations, we use principle
of superposition to obtain resultant stress in shaft
due to both loadings.
Principal stress can be determined using either
stress transformation equations or Mohrs circle.

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9. Stress Transformation

EXAMPLE 9.12
Axial force of 900 N and torque of 2.50 Nm are
applied to shaft. If shaft has a diameter of 40 mm,
determine the principal stresses at a pt P on its
surface.

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9. Stress Transformation

EXAMPLE 9.12 (SOLN)


Internal loadings
Consist of torque of 2.50 Nm and
axial load of 900 N.
Stress components
Stresses produced at pt P are
therefore
Tc 2.50 N m 0.02 m

198.9 kPa
4
0.02 m
J
2

P
900 N

716.2 kPa
4
A 0.02 m
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9. Stress Transformation

EXAMPLE 9.12 (SOLN)


Principal stresses
Using Mohrs circle, center of circle C
at the pt is
0 716.2
avg
358.1 kPa
2

Plotting C (358.1, 0) and


reference pt A (0, 198.9),
the radius found was
R = 409.7 kPA. Principal
stresses represented by
pts B and D.
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9. Stress Transformation

EXAMPLE 9.12 (SOLN)


Principal stresses
1 358.1 409.7 767.8 kPa

2 358.1 409.7 51.6 kPa


Clockwise angle 2p2 can be
determined from the circle.
It is 2p2 = 29.1. The element
is oriented such that the x axis
or 2 is directed clockwise
p1 = 14.5 with the x axis
as shown.

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9. Stress Transformation
9.6 STRESS VARIATIONS THROUGHOUT A PRISMATIC BEAM

The shear and flexure formulas are applied to a


cantilevered beam that has a rectangular x-section
and supports a load P at its end.
At arbitrary section a-a along
beams axis, internal shear V
and moment M are developed
from a parabolic shear-stress
distribution,
and a linear
normal-stress
distribution.
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9. Stress Transformation
9.6 STRESS VARIATIONS THROUGHOUT A PRISMATIC BEAM

The stresses acting on elements at


pts 1 through 5 along the section.
In each case, the state of stress
can be transformed into principal
stresses, using either
stress-transformation equations
or Mohrs circle.
Maximum tensile stress acting on
vertical faces of element 1
becomes smaller on corresponding
faces of successive elements, until its zero on
element 5.
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9. Stress Transformation
9.6 STRESS VARIATIONS THROUGHOUT A PRISMATIC BEAM

Similarly, maximum compressive stress of vertical


faces of element 5 reduces to zero on that of
element 1.
By extending this analysis to many vertical sections
along the beam, a profile of the results can be
represented by curves called stress trajectories.
Each curve indicate the
direction of a principal
stress having a constant
magnitude.

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9. Stress Transformation

EXAMPLE 9.13
Beam is subjected to the distributed loading of
= 120kN/m. Determine the principal stresses in the
beam at pt P, which lies at the top of the web.
Neglect the size of the fillets and stress
concentrations at this pt. I = 67.1(10-6) m4.

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9. Stress Transformation

EXAMPLE 9.13 (SOLN)


Internal loadings
Support reaction on the beam B is determined, and
equilibrium of sectioned beam yields
V 84 kN

M 30.6 kN m

Stress components
At pt P,

My 30.6 10 N m 0.100 m

I
6.74 106 m4
3

45.4 MPa
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9. Stress Transformation

EXAMPLE 9.13 (SOLN)


Stress components
At pt P,
3
VQ 84 10 N0.1075 m0.175 m0.015 m

It
6.74 106 m4 0.010 m

35.2 MPa
Principal stresses
Using Mohrs circle, the principal
stresses at P can be determined.

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9. Stress Transformation

EXAMPLE 9.13 (SOLN)


Principal stresses
As shown, the center of the
circle is at (45.4 + 0)/2 = 22.7,
and pt A (45.4, 35.2). We find
that radius R = 41.9, therefore
1 41.9 22.7 19.2 MPa

2 22.7 41.9 64.6 MPa

The counterclockwise angle


2p2 = 57.2, so that

p 2 28.6
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9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


A pt in a body subjected to a general
3-D state of stress will have a normal
stress and 2 shear-stress components
acting on each of its faces.
We can develop stress-transformation
equations to determine the
normal and shear stress
components acting on
ANY skewed plane of
the element.

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9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


These principal stresses are assumed
to have maximum, intermediate and
minimum intensity: max int min.
Assume that orientation of the element
and principal stress are known, thus
we have a condition known as triaxial
stress.

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9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


Viewing the element in 2D (y-z, x-z,x-y) we then
use Mohrs circle to determine the maximum
in-plane shear stress for each case.

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9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


As shown, the element have a
45 orientation and is subjected
to maximum in-plane shear
and average normal stress
components.

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9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


Comparing the 3 circles,
we see that the absolute
maximum shear stress abs
max
is defined by the circle
having the largest radius.
This condition can also
be determined directly by choosing the maximum
and minimum principal stresses:

abs
max

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max min
2

9 - 13
97

9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


Associated average normal stress
max min
9 - 14
avg
2
We can show that regardless of the orientation of
the plane, specific values of shear stress on the
plane is always less than absolute maximum shear
stress found from Eqn 9-13.
The normal stress acting on any plane will have a
value lying between maximum and minimum
principal stresses, max min.

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9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


Plane stress
Consider a material subjected to plane
stress such that the in-plane principal
stresses are represented as max and
int, in the x and y directions respectively;
while the out-of-plane principal stress in the z
direction is min = 0.
By Mohrs circle and Eqn. 9-13,
max
9 - 15
abs x ' z ' max
2
max

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9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


Plane stress
If one of the principal stresses has
an opposite sign of the other, then
these stresses are represented as
max and min, and out-of-plane
principal stress int = 0.
By Mohrs circle and Eqn. 9-13,
abs x ' y '
max

max

max min

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9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


IMPORTANT
The general 3-D state of stress at a pt can be
represented by an element oriented so that only
three principal stresses act on it.
From this orientation, orientation of element
representing the absolute maximum shear stress
can be obtained by rotating element 45 about the
axis defining the direction of int.
If in-plane principal stresses both have the same
sign, the absolute maximum shear stress occurs
out of the plane, and has a value of abs max 2
max

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9. Stress Transformation

9.7 ABSOLUTE MAXIMUM SHEAR STRESS


IMPORTANT
If in-plane principal stresses are of opposite signs,
the absolute maximum shear stress equals the
maximum in-plane shear stress; that is
abs max min 2
max

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9. Stress Transformation

EXAMPLE 9.14
Due to applied loading,
element at the pt on the
frame is subjected to the
state of plane stress shown.
Determine the principal
stresses and absolute
maximum shear stress
at the pt.

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9. Stress Transformation

EXAMPLE 9.14 (SOLN)


Principal stresses
The in-plane principal stresses can be determined
from Mohrs circle. Center of circle is on the axis at
avg = (20 + 20)/2 = 10 kPa. Plotting controlling pt
A (20, 40), circle can be drawn as shown. The
radius is

20 10 40
2

41.2 kPa

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9. Stress Transformation

EXAMPLE 9.14 (SOLN)


Principal stresses
The principal stresses at the pt where the circle
intersects the -axis:
max 10 41.2 31.2 kPa

min 10 41.2 51.2 kPa


From the circle, counterclockwise angle 2, measured
from the CA to the axis is,
1 40
2 tan
76.0
20 10
Thus, 38.0
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9. Stress Transformation

EXAMPLE 9.14 (SOLN)


Principal stresses
This counterclockwise rotation defines
the direction of the x axis or min and
its associated principal plane. Since
there is no principal stress on the
element in the z direction, we have

max 31.2 kPa


int 0
min 51.2 kPa

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9. Stress Transformation

EXAMPLE 9.14 (SOLN)


Absolute maximum shear stress
Applying Eqns. 9-13 and 9-14,
max min
abs
2
max

31.2 51.2)

41.2 kPa
2

avg

max min

2
31.2 51.2

10 kPa
2

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9. Stress Transformation

EXAMPLE 9.14 (SOLN)


Absolute maximum shear stress
These same results can be obtained by drawing
Mohrs circle for each orientation of an element about
the x, y, and z axes. Since max and min are of
opposite signs, then the absolute maximum shear
stress equals the maximum in-plane
shear stress. This results from a 45
rotation of the element about the z
axis, so that the properly oriented
element is shown.

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9. Stress Transformation

EXAMPLE 9.15
The pt on the surface of the cylindrical pressure
vessel is subjected to the state of plane stress.
Determine the absolute maximum shear stress at this
pt.

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9. Stress Transformation

EXAMPLE 9.15 (SOLN)


Principal stresses are max = 32 MPa, int = 16 MPa,
and min = 0. If these stresses are plotted along the
axis, the 3 Mohrs circles can be constructed that
describe the stress state viewed in each of the three
perpendicular planes.
The largest circle has a radius of 16 MPa and
describes the state of stress in the plane containing
max = 32 MPa and min = 0.
An orientation of an element 45 within this plane
yields the state of absolute maximum shear stress
and the associated average normal stress, namely,
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9. Stress Transformation

EXAMPLE 9.15 (SOLN)


An orientation of an element 45 within this plane
yields the state of absolute maximum shear stress and
the associated average normal stress, namely,

abs
max

16 MPa

avg 16 MPa

Or we can apply Eqns 9-13 and 9-14:


max min 32 0
abs

16 MPa
2
2
max

avg

max min

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32 0

16 MPa
2
111

9. Stress Transformation

EXAMPLE 9.15 (SOLN)


By comparison, maximum in-plane shear stress can
be determined from the Mohrs circle drawn between
max = 32 MPa and int = 16 MPa, which gives a value
of

32 16
abs
8 MPa
2
max
avg

32 16
16
24 MPa
2

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9. Stress Transformation

CHAPTER REVIEW
Plane stress occurs when the material at a pt is
subjected to two normal stress components x
and y and a shear stress xy.
Provided these components are known, then
the stress components acting on an element
having a different orientation can be
determined using the two force equations of
equilibrium or the equations of stress
transformation.

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9. Stress Transformation

CHAPTER REVIEW
For design, it is important to determine the
orientations of the element that produces the
maximum principal normal stresses and the
maximum in-plane shear stress.
Using the stress transformation equations, we
find that no shear stress acts on the planes of
principal stress.
The planes of maximum in-plane shear stress
are oriented 45 from this orientation, and on
these shear planes there is an associated
average normal stress (x + y)/2.
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9. Stress Transformation

CHAPTER REVIEW
Mohrs circle provides a semi-graphical aid for
finding the stress on any plane, the principal normal
stresses, and the maximum in-plane shear stress.
To draw the circle, the and axes are
established, the center of the circle [(x + y)/2, 0],
and the controlling pt (x, xy) are plotted.
The radius of the circle extends between these two
points and is determined from trigonometry.

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9. Stress Transformation

CHAPTER REVIEW
The absolute maximum shear stress will be
equal to the maximum in-plane shear stress,
provided the in-plane principal stresses have
the opposite sign.
If they are of the same sign, then the absolute
maximum shear stress will lie out of plane. Its
value is abs max 0 / 2.
max

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