Académique Documents
Professionnel Documents
Culture Documents
Spring 2011
Presentation
Concrete at early ages
Properties of concrete
Fresh concrete
Hardened concrete
Mixing of concrete
Sequence of charging ingredients into mixers:
very important in the uniformity of finished
product
Sequence can be varied depends on
adjustments in time when water is added, total
number of revolutions of mixer drum, speed of
revolution, etc.
Conveying/transportation of concrete
As quickly as possible to minimize stiffening
Under normal conditions, negligible consistency
loss during first 15-30 minutes after the beginning
of cement hydration
Place and consolidate within 90-120 minutes
After placement, easy consolidation and proper
finishing
Placing of concrete
Place as near or directly to its final position
Concrete deposited in horizontal layers of
uniform thickness
Each layer thoroughly compacted before the
next is placed
Rate of placement rapid while the layer
immediately below still plastic
Consolidation/compaction of concrete
Process of molding concrete within forms and
around embedded parts to eliminate
entrapped air
Hand rodding and tamping
Mechanical methods: power tampers and
vibrators to place stiff mixtures with low W/C
or high coarse aggregate contents
Finishing of concrete
To produce dense surfaces to keep them maintenance free
Sequence of steps, which must be carefully coordinated
with the
setting and hardening of concrete mixture
Curing of concrete
Strongly influence hardened concrete properties
durability, strength, water-tightness, wear resistance,
volume stability, resistance to freezing and thawing and
wetting and drying cycles
To promote cement hydration, consisting of control of
time, temperature and humidity conditions immediately
after placement of fresh concrete, i.e.,
To prevent loss of moisture
To control the concrete temperature for a period sufficient to
achieve desired strength level
Moist-cured at 70oF
Three cases
Case 1: Concrete cast and cured at same temp.
Case 2: Concrete cast at different temp. but cured
at normal temp.
Case 3: Concrete cast at normal temp. but cured
at different temps.
Initial W/C
0.40
3 days
0.45
7 days
0.50
14 days
0.60
6 months
0.70
12 months
> 0.70
IMPOSSIBLE
Advantageous
Early strength gain in concrete is important
Additional heat required for hydration as in cold weather
2 methods
curing in live steam at atmospheric pressure (for enclosed
cast-in-place structures and pre-cast concrete units
Curing in high-pressure-steam autoclaves (for small
manufactured units)
Curing period
Length of time required to protect concrete
against moisture loss depends:
Type of cement
Required strength
Erosion resistance
Abrasion
Cavitation
Chemical
Closely related to strength
Low W/C and curing
Erosion resistance
Freezing-thawing cycles
Most destructive weather factor in wet or
moist concrete Freezing-thawing cycles
Deterioration increases when combined with
deicing salts
SOLUTION
air entraining admixtures
Freezing-thawing cycles
Air entrained
In.
mm
% vol. concrete
3/8
1.0
1
2.0
3.0
10
12.5
19
25
37.5
50
75
6 to 10
5 to 9
4 to 8
3 to 6
3 to 6
2 to 5
1 to 4
Durability of concrete
Its ability to resist physical, chemical, thermal
and biological process(es) of deteriorations (weathering
action, chemical attack, abrasion, etc.), i.e., durable
concrete should retain its original form, quality and
serviceability when exposed to its environment (ACI
committee 201)
BUT, UNFORTUNATELY
WATER
Durability of concrete
WATER
Both creates and destructs many natural
materials (Pious (Q) and Poison (Q))
In porous solids physical process of deterioration
Vehicle for transportation of aggressive ions source
of chemical degradation
Physico-chemical phenomenon surface and internal
deteriorations
Rate of deterioration affected by concentration of
ions in water and chemical composition of solids
(e.g. alkaline concrete (pH = 12 14) and acidic water)
Biological
Physical
Overloads - uneven surfaces, collapse
of structures
Deformation imposed by different
settlement of foundations - cracking
and/or collapsing of structures
Fire damage and weakens structures
Overloaded tractor-trolley
Physical
Erosion -surface cavities and damage
Abrasion (photos 1, 2):
Wearing away of concrete due to abrasive action of tires,
flowing water and fine and coarse particles of sand, silt,
gravel and other solids
Dams, spillways (aprons), stilling basins, pipelines,
suction fans, slabs and cross joints, under lock gates,
irregular surfaces, roads, bridges, canals, runways, etc.,
Cavitation:
high head dams
Collapse of vapor bubbles in flowing water
Pitting of surface around the hard coarse aggregate particles
Example abrasion-erosion
(photo 1)
Example abrasion-erosion
(photo 2)
photo 3
Air entrained
Photo 5
photo 6
Biological
Bacteria
Sulphur (H2S to H2SO4) leaching and
expansion (photo 10)
Iron (Fe(OH)3) corrosion, spalling
Algea - aesthetic
Seeweeds - aesthetic
Bacteria photo 10
QUESTIONS
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