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Welcome

to

Hard Shell FZE

www.hardshell.ae

Armoured Vehicles

We provide protection by armouring with composite material. Our state-of-theart facilities assure high volume production with consistently superior quality.

Lightweight Transparent Bullet Resistant Glass


Only the top Quality ballistic glass used with custom features included to
maintain ballistic protection at higher temperature.

Ballistic Steel

Only Pre-certified ballistic grade steel is used which is fully traceable back to
factory production lots.

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Floor Protection
Flexible multi-layered ballistic Kevlar is sealed to the entire floor, roof and
body of the vehicle. Designed to absorb bomb and ballistic fragmentation.

Run Flat Tyre System


Run flat device in all tyres. These tyres continue to run even after a tyre is
punctured or burst Up to 60 miles at 60mph after a bullet hit.

Suspension, Shocks and Brakes


Front shocks replaced with custom made coil over shocks fully tested in off
road conditions. Smoothes out ride over all terrain and provides stability to
offset increased load due to armouring. Rear Brake shoes replaced with
high performance material for improved braking and increased safety.

Dual Ram Bumpers

Concealed behind both the front and the rear bumpers, this option allows
each vehicle to ram their way out of a dangerous situation without causing
in- operable damage.
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Specifications & Options:

Level B4, B5, B6 or B7 Protection


Bomb Blast Protection Floors
Ballistic Glass
Protected Batteries
Upgraded Suspension
Upgraded Brakes
Run Flat Wheels
Ram Bumpers
Optional Gun Ports
Strobes and Siren

Protected
Passenger Cell
The passenger cabin is protected according to protection level specified
including all sidewalls, doors, pillars, roof, floor,firewall, and rear bulkhead.
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Opaque
Armouring
Areas
The passenger cell is
protected using
ballistic steel and is
applied to the
following areas
RH and LH sidewalls
Side Doors
A, B, C and D pillars

Roof
Front bulkhead (Engine firewall)
Rear bulkhead
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Transparent Armouring Areas


Bullet resistant glass adequate to defeat the specified
threat level (with anti-spall liner), is applied to the
following glazed areas.

Windscreen
Front doors
Rear passenger doors
Quarter Panels
Rear Bulkhead

Design and
Engineering
All Hard Shell protected vehicle products are fully designed and engineered
using the latest CAD systems.
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All CAD data is generated and critical section data is generated to ensure no
ballistic leaks are apparent, the optimum fitting and attachment strategy has
been adopted and that critical materials and system interfaces are
achieved with zero ballistic leak.
CAD data also generates data for production tooling, laser profiles, work
instructions and process data sheets.
This ensures all vehicles are produced to a consistent process and provides
full traceability.
Edges and seams are designed to feature armoured overlap system to
prevent ballistic, and spall penetration.
Bullet resistant glass with polycarbonate anti spall liner film is used at all
glazed areas.

Manufacturing
All Hard Shell protected vehicles are manufactured in strict compliance to our
Quality Standard and follows strict process controls to ensure high product
quality, materials traceability and product repeatability.
The Hard Shell resembles a normal civilian vehicle. It is low profile meaning
that the vehicle is nearly visually identical to a standard vehicle. Therefore
unwanted attention while traveling is avoided.
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Fuel System Protection


Fuel tanks are protected from all sides with ballistic steel

Run Flat Inserts


All 5 wheels (4 driven and 1 spare) are supplied with a FINABEL approved
run-flat insert band providing the ability to travel a total distance of 50Km.

Suspension
In order to ensure the vehicle handles and reacts in a safe a predictable
manner all Hard Shell have a complete upgrade to the suspension
system. The revised system includes Coil Springs and Shock Absorbers.
These components are specially developed after much R & D.

Brake System
The braking system has been modified to ensure the fully laden vehicle
reacts as close as possible to the OEM Vehicles. Hard Shell have a slotted
disc design which allows for better braking performance and to dissipate
the heat created due to braking.
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Door Hinges
All original door hinges are replaced with our in house designed and
manufactured heavy duty door hinges. The vehicles body structure is reinforced
at the door hinge locations. The heavy duty hinges and the body upgrades
ensure the vehicle can take the additional weight of the fully armoured doors.

Standard Equipment
OEM Air condition system
Heavy duty suspension

All 5 tires with run-flat system


Heavy duty hinges for all doors
Original Toyota Tool
kit
Audio System
Fire Extinguisher
Heavy Duty Jacks
First Aid kit
Interior door trim
panels to replicate
OE condition

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General Purpose Vest-Defender

OVERVIEW

General Purpose Vest is designed as a basic armour vest for the police
and private security companies. It provides front, back and side ballistic
protection.

CERTIFICATION & TESTING


All our products are tested both, in the field & in international
Laboratories around the World.
All Body armour manufactured by Hard Shell is tested strictly to ensure
ongoing compliance.
Through rigorous field & Laboratory testing we certify that our
products offer protection as per standards set by the National Institute
of Justice of America

TESTING METHODS FOLLOWED BY HARD SHELL


Self satisfactory independent testing in the field.
Certified Level IIIA ballistic Protection.
Consumer testing.
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Features
Custom cut NIJ 0101.06 Level IIIA
DuPont Kevlar Soft armour.
Allowance for 10 by 12 Hard armour
Panels of Level III, Level III+ & Level
IV.(fitted in HAP Pockets).
Allowance for Kevlar Material inserts to
be used with ICW (Is Conjunction With)
Hard armour Plates.
Front to back wrap around ballistic
protection.
Air Mesh for improved airflow around
the body of the wearer..
Adjustable side closure design.

Size adjustable straps.


Available in PU Coated Hardwearing Nylon Fabric , Cordura, Cotton Fabric in
range of colors.
Externally and Internally adjustable Waist Bands to secure the vest to the
wearer.
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Protection Level
SAP protects against 9mm Projectile
as per NIJ Level IIIA.
Can be upgraded to NIJ LEVEL III, III+,
IV, depending upon the HAP used.

Performance
Washable outer cover.
Transfer soft armour protection from
one carrier to another.

Colors

Black
Desert Tan
Olive Green
Olive Drab
UN Blue

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Navy Blue
White
Desert Camouflage
Digital Desert Camouflage
Jungle Print

Accessories

BP Vest bag/Carrier
HAPs
Sturdy drag strap on Rear of Vest.

Sizes

Small
Medium
Large
X Large
XX Large (can be customized as per requirement)

Coverage Area
Size

Coverage Area

Small

0.26 m2

Medium

0.29 m2

Large

0.35 m2

X- large

0.38 m2

XX-large

0.44 m2
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Weight
Outer Cover + Sap Approx. 3 kg
(for large) Tolerance: 5%

Warranty
5 year performance warranty
on SAP
10 years performance warranty
on Hard armour Panels
1 year performance warranty
on Outer Carrier
(Subject tousage conditions)

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CONTACT US :HARD SHELL FZE


PO BOX: 121454, SHED No: Q4095,
SAIF (Sharjah Airport Free Zone), Sharjah, U.A.E

+971 6 5489 903


+971 50 6339 794, +971 50 6339 796
info@hardshell.ae , marketing@hardshell.ae

hardshell.uk

www.hardshell.ae

Thank You

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