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1/4/2015
Introduction
This presentation will help
students perform testing
using the American
Welding Society Structural
Steel D1.1-2000 code and
procedure.
It is important to
remember that this is a
general training program
and the procedure should
be referenced for specific
information.
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Form D-11
Some basic information should be completed on form D-11 prior
to the inspection. This information includes the following:
Weld Identification
Material Thickness
Type of Weld Joint
Welding Process
Quality Requirements
Section Number
Year of AWS D1.1 Code used.
Testing Date
Inspected By
Inspection Layout
Identifying the skip distance from the edge of the
HAZ will ensure complete coverage of the weld
when performing an angle beam examination.
Lamination Scan
Perform a lamination scan from face A. You will need
to see at least two plate thicknesses on the display. The
first backwall reflection shall be 50 to 75% full screen
height.
Lamination Scan
If any area of the base metal shows a total loss of
backwall reflection, or if an indication is equal or greater
to the backwall reflection, the size and location and
depth will be reported.
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Lamination Scan
Move the transducer in all directions until the
amplitude of the signal is reduced by 50%. Mark the
center of the transducer.
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Lamination Scan
The area can be measured and included in the report. This
area should be avoided when performing an angle beam
examination or an alternate scanning procedure shall be
used.
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Lamination Scan
Note the location and size of the lamination on report
form D-11 or write an additional report with a drawing
showing its location.
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Transducer
Verify the transducer is coupled to the wedge
and there are no air pockets between the two.
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IIW block
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Rumpus block
DSC block
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Above Zero
Reference, dB
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Scanning Level
If table 6.3 (Cyclically loaded nontubular connections) are
tested, the following scanning levels will be used.
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Above Zero
Reference, dB
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Scanning Level
This shows the screen presentation when using a
scanning level 14 dB above the reference level.
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Weld Configuration
You can draw a diagram of the weld on the ultrasonic screen
with a water based marker or grease pencil. The line is drawn
at the end of the 1st, 2nd, and 3rd leg. This may help you
visualize the location of the discontinuity in the weld.
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Attenuation Factor
On Form D-11, fill out the attenuation factor. This is
located under Decibels- Attenuation Factor.
In this example, the sound
path is 1.0
1.0 1 = 0.0
0.0 x 2 = 0.0
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Discontinuity Length
Record the length on Form D-11.
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Step 25 Accept/Reject
On Form D-11 under Remarks accept or reject the
discontinuity.
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