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PETROLEUM PRODUCTION
ENGINEERING I
(PE 314)
Mr. Fulgence V. Makonelah
pressure Pcr
Pcr 3EI
r3
I t3
12
3
Et
Pcr
4r3
Recall
But
t
3
2
Et
Pcr
2E
do3
d
o
do
r
2
Where
(Clinedinst equation)
Critical collapse
pressure
according to API
Example
1. Using a value of = 0.3, find the collapse
5
9
8
Solution
1.
2.
From
Solution
BIAXIAL LOADING
Refer the reference book pg 80 to 92
= 0.025 0.045
Recall:
Formation pressure is the pressure of the fluid within the pore
spaces of the formation rock
Fracture pressure is the amount of pressure it takes to
permanently deform the rock structure of a formation
Bottom hole pressure is used to represent the sum of all the
pressures being exerted at the bottom of the hole i.e.
hydrostatic pressure on the annular side, plus annular pressure
loss, plus choke (casing) pressure including, choke line
pressure loss for subsea
a) Determine PP & FP
b)
Figure 2 Pore Pressure and Fracture Pressure Plot with Safety Margin
b)
Bottom-up method
1st2nd
step
TopTop
Down
Design
step
Down
Design
d) Pipe Sticking
The next step is to check for the likelihood of
pipe-sticking.
zone and
3,000 - 3,300 psi for an abnormally pressured
zone
d) Pipe Sticking
Thus, if the differential pressure in the minimal
d) Pipe Sticking
The maximum depth
to which the formation
can be drilled and
cased without
encountering pipe
sticking problems can
be computed as :
p Dn m 0.052
f
d) Pipe Sticking
= arbitrary limit of differential pressure, psi.
= specific weight of new drilling fluid, lb/gal.
= specific weight of formation fluid, lb/gal.
= depth where normal pressure zone ends, ft.
d) Pipe Sticking
Now the depth at
which the new drilling
fluid gradient becomes
the same as the
formation fluid gradient,
is 11,350 ft. For an
additional safety margin
in the drilling operation,
11,100 ft is selected as
the setting depth for
this pipe.
3.1.2:
3.1.2:
k
pf i pf i
= kick-imposed pressure at depth , psi.
= setting depth for surface casing, ft.
= setting depth for intermediate casing, ft.
= formation fluid gradient at depth , psi/ft.
Assume that formation fluid enters the hole from the next
casing setting depth, . Expressing the kick imposed pressure
of the drilling fluid in terms of formation fluid gradient and a
D
safety margin,
p
p G SM D G D Ds
i pf i
k
pf
or
k SM i G
pf
D
D
s
s
3.1.2:
3.1.2:
3.1.2:
3.1.3:
Conductor Pipe
used
Steel grades which satisfy the maximal existing load
requirements of collapse and burst pressures are
selected.
Note in design load for collapse and burst should be
considered first
The tension load is evaluated once the weight, grade,
and sectional lengths which satisfy burst and
collapse loads have been determined, and the pipe
section id upgraded (if necessary)
The biaxial effect on collapse and burst loads is
checked as the final step
If the strength in any part of the section is lower than
tile potential load, the section should be upgraded and
the calculation repeated.
3.3.1.1: Collapse
Collapse pressure arises from the differential
pressure between the hydrostatic heads of fluid
in the annulus and the casing,
it is a maximum at the casing shoe and zero at
the surface.
The most severe collapse pressures occur if the
casing is run empty or if a lost circulation zone
is encountered during the drilling of the next
interval.
3.3.1.1: Collapse
assumptions are made in the design of collapse
load for surface casing
1) The pressure gradient equivalent to the specific
weight of the fluid outside the pipe is that of
the drilling fluid in the well when the pipe was
run.
2) Casing is completely empty.
3) Safety factor for collapse is 0.85.
3.3.1.1: Collapse
Collapse pressure
at the surface=0
psi
Collapse pressure
at the casing shoe:
=
= Collapse pressure
=external pressure
=internal pressure
= 5,000 0
= 9.5 0.052 5,000 0
= 2,470
3.3.1.1:Collapse
3.3.1.1:Collapse
Collapse resistance of grades suitable for
surface casing.
3.3.1.2: Burst
The design for burst load assumes a maximal
3.3.1.2: Burst
Burst pressure inside the casing is calculated
3.3.1.2: Burst
Assumptions made in the design of strings to
resist burst loading are;
1) Burst pressure at the casing seat is equal to
the injection pressure.
2) Casing is filled with influx gas.
3) Saturated salt water is present outside the
casing.
4) Safety factor for burst is 1.1.
3.3.1.2: Burst
= ( + ) 5,000
3.3.1.2: Burst
Burst pressure at the surface
=
= internal pressure
= external pressure
= 5,000
= 0.l psi/ft
= 3,976.6 500
= 3,4 76.6
= 3,476.6 0
= 3,4 76.6
3.3.1.2: Burst
Burst resistance of grades suitable for surface
casing.
Recall
3.3.1.3:
Tension
Pressure testing.
3.3.1.3:
Tension
3.3.1.3:
Tension
3.3.1.3:
Tension
2 15.012 = 24.11165 2
=
16
3.3.1.3:
Tension
casing is in place;
thus, the affects of these additional tensional
forces are considered separately.
The larger of the two forces is added to the
buoyant and bending forces which remain the
same irrespective of whether the pipe is in
motion or static.
1,861,000
=
=
= 4.1
452943.8
Thus, the top joint also satisfies the requirement for
pressure testing.
Biaxial Effects
Recall that tensional load has a beneficial effect
on burst pressure and a detrimental effect on
collapse pressure
It is, therefore, important to check the collapse
resistance of the top joint of the weakest grade of
the selected casing and compare it to the existing
collapse pressure.
Biaxial Effects
1) Type equation here.Axial stress due to the buoyant weight
is equal to
=
135,222
2 ; 2 4
135,222
162 ;152 4
= 5,608
1,929,000
=
= 80,000
2
2
16 15 4
3) From yield strength of axial stress under a combined
load ( Eq 2.163 0f reference book)
=
1 0.75
= 80,000
2 0.5
1 0.75
0.5
0.5
5,608 2
80,000
0.5
5,608
80,000
= 77.048
Biaxial Effects
4)
16
0.495
= 32.32
note, = 77,048 )
= 3.061;
= 0.065;
= 1,867;
= 1.993;
= 0.0425
4) Collapse failure mode ranges can be calculated
as follows ( Table 2.1)
0.5
;2 2 :8 :
: ;2
2 :
;
: ;
= 22.724 ;
= 13.510
2:
3
= 31.615
Biaxial Effects
Since the value of / is greater than 31.615, the failure
Biaxial Effect
Buckling
Biaxial Effect
Buckling
Some reference
http://www.drillingformulas.com/casing-seatselection-how-to-select-casing-setting-depth/
http://petrowiki.org/Determining_depth_to_set_ca
sing#.VF9AjsnaKSo
http://www.drillingformulas.com/casing-designoverview-overall-process-of-how-to-do-casingdesign-in-oil-and-gas-industry/
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