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Example:
or
or
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Model: Process Planning
- Machining volume, tool selection, operations sequencing
Solving:
- in general, difficult to optimize
V MRR;
Tool temperature V, f;
For a given increase in MRR:
Optimum feed: maximum allowed for tool [given machine power, tool strength]
Need a relation between tool life and cutting speed (other parameters being constant)
Taylors model (empirically based): V tn = constant
C pr
Nt
Nt
Mt l Mt m M
tc
Ct
Nb
Nb
C pr
Nt
Nt
Mt l Mt m M
tc
Ct
Nb
Nb
L
tm
V
L
MLV 1
V
Vtn = C
Nt
tm
L V (1n ) / n
L V 1/ n
Nb
t
V C
C
C pr
Nt
Nt
Mt l Mt m M
tc
Ct
Nb
Nb
L
M MLV 1
V
Nt
L V (1n ) / n
Nb
C
C pr
L
Mtl MLV ( M t c Ct ) V (1n ) / n
C
1
C pr
L
Mtl MLV ( M t c Ct ) V (1n ) / n
C
1
dC pr
dV
0 MLV
L
(1 n) (1 2 n ) / n
( M t c Ct )
V
C
n
MC
n
V *
( M tc Ct ) (1 n)
Nt
tl t m
tc
Nb
MC
n
V *
(
M
t
C
)
(
1
n
)
c
t
t pr
load/unload time
Nt
tl t m
tc
Nb
tool change time
machining time
t pr
Nt
tl t m
tc
Nb
L
tm
V
Nt
L V (1n ) / n
Nb
C