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LIGATURES
Definition
History
3000 BC
1100 BC
500 BC
st
nd
1860s
1880s
1906
Chromic catgut
Polyesters developed
1950s Process of radiation sterilization was established
1960-70
Stainless
steel wires
Polyesters
Nylon
Absorbable
Linen
Silk
Linen
Cotton
Atraumatic
Catgut
Chromicized
Catgut
Simple
Catgut
Classification
Sutures
Non
absorbable
Sutures
Absorbable
Natural eg.
Catgut,
Chromicised
catgut
Non-absorbable
Synthetic
Synthetic
Boilable
Monofilament eg.
Polyesters
Monofilament eg.
Steel,
polypropylene
Non-boilable
Multifilament eg.
Polyglycolic acid
and its derivatives
Method of
manufacture
Small intestine of
young lamb
Everything other
than sub-mucosa
removed
Heavily infected
with microorganisms
Runners
Sterilisation
Fresh, or frozen
or dried runner
reaches the
manufacturer
10
11
Process flowchart
Soaking
Splitting
Scrapping
Measuring
Grading and
gauzing
Polishing
Drying
Spinning
Chromicising
Sterilization
Filling
Sealing
Labeling
12
1. Soaking
The raw material on receipt, if
not fresh from the slaughterhouse, is made soft and pliable
by:
Thawing out
Washing free
from salt (if
this has
been used
as a
preservative)
Soaking in
dilute alkali
(if the raw
material is
dried gut)
Even
runners
which
have not
been
dried
usually
receive
this
soaking
13
14
2. Splitting
This is the most expert operation in the whole
process of manufacture.
Splitting runners
16
3. Scrapping
The next operation consists in scraping off the
inner and outer layers of the intestine from the
"ribbons," leaving only the submucosa.
This operation is sometimes performed by hand,
but usually a machine is employed which can
deal with a large number of "ribbons" at a time.
In any case more than one scraping is required
to complete the cleaning of the gut
17
Scrapping ribbons
18
4. Measuring
19
5. Spinning
The ribbons are then spun; that is two or more ribbons with string loops fixed to the
ends are attached to a hook which is made to revolve rapidly, thus twisting the
ribbons together to form a string, the loop at the other end of the gut being attached
to a stationary hook.
The number of revolutions is counted by means of a cyclometer or by counting the
turns given to the handle of the machine and knowing the gear ratio and so the
number of turns made by the revolving hook.
22
6. Drying
23
7. Polishing
The dried strings (which at this stage are
identical with violin strings) are then
usually polished by means of:
Emery
paper
Pumicestone
Some
other
suitable
substance.
24
Suture Size
USP (United States Pharmacopoeia)
5..4..3..2..1..0..2/0..3/0..4/0..5/0..6/0..7/0..8/0..9/0..10/0..11/0
General
Thick
Thin
Volume % Reduction
With Decreasing
Size
2/0
3/0
51%
4/0
5/0
49%
6/0
7/0
8/0
40%
54%
50%
44%
Suture Selection
Bowel: 2/0 - 3/0
Fascia: 1 - 0
Skin: 2/0 - 5/0
Arteries: 2/0 - 8/0
Micro surgery 9/0 - 10/0
Corneal closure: 9/0 - 10/0
30
9. Chromicising
The strings at this stage are immersed in a chrome
bath for a period which depends on the degree of
hardening required.
In order to prevent swelling and unravelling of the
gut this process is carried out under tension
secured by stretching the strings on metal frames.
This is the end of the pre-sterilization process and
the gut must now be sterilized.
31
32
10. Sterilisation
The gut may be sterilised
by heat, chemicals or
ionising radiations.
Irradiation > Heat >
Chemicals
33
Iodine
Mercurial salts
Hydrogen
peroxide
Heat
Essential oils
Sterilisation
Chemicals
Formalin
Irradiation
Hypochorites
Glutaraldehyde
Ethylene oxide
34
Heat
Heat is the most efficient and reliable agent for
sterilizing catgut provided that the physical properties
of the catgut can be preserved unimpaired.
The heating of catgut should be done to a
temperature sufficient to destroy anaerobic spores,
and should not burn it and also the material should
not become hard and extremely brittle.
There might be temptation to reduce the temperature
or time of heating below the safety point and if at any
point tensile strength of the finished gut is found to be
unsatisfactory.
35
Sterilisation of catgut
36
Iodine
Solutions of iodine have been very largely used for the sterilization
of catgut, owing to their penetrating power.
39
40
Mercurial solutions
Aqueous and alcoholic solutions of mercurial salts,
chiefly the per chloride and the bi-iodide are used for
the sterilization of catgut.
Hydrogen peroxide
Hydrogen peroxide is a most efficient sterilizing agent for
catgut, but it has swelling effect upon spun gut, and
therefore it is used along with other agents for preliminary
action mostly when iodine is used as sterilization.
It effectively sterilizes the catgut but results in material of
poor quality.
Essential oils
Essential oils, such as oil of
cloves and oil of eucalyptus,
have been largely used by
hospitals for the sterilization of
catgut for their own use, but
they have a negligible action
on spore-bearing bacteria.
43
Formalin
Formaldehyde solutions of
concentration of 5% are used to
destroy anthrax spores.
The problem with this solution was that
the catgut was so hardened that
delayed its absorption in the body and
also reduced its tensile strength.
44
Hypochlorites
Sodium and potassium solutions of
hypochlorites are sporicidal when
prepared in acid solution
But they are not suitable for catgut
sterilization because of their poor
penetration power, swelling and
resultant poor tensile strength of catgut.
45
Glutaraldehyde
They behave in the same way as that
of hypochlorites and is only active in
sodium bicarbonate buffered
solutions.
They retain the sporicidal activity for
about 2 weeks only.
46
Ethylene oxide
It may be employed in the gaseous form or
in solution.
The important factors to be controlled are
concentration, moisture time and
temperature employed.
Care must be taken to limit the residual
ethylene oxide in the suture material.
47
Irradiation
In this process the
prepared material is packed
in aluminium foil envelopes
containing 90% isopropyl
alcohol as a preservative.
Recontamination of
catgut
The following are the ways in which catgut may become recontaminated between the
completion of the sterilization process and the sealing of the container or packet:
By handling the
catgut, for the purpose
of winding the lengths
on slats prior
introducing it into the
container.
To avoid this source of
contamination sterilization of
the catgut inside the
container is highly desirable.
49
Filling tubes with catgut. Note face-masks, glass hooded table, rubber gloves,
metal boxes for holding tubes, and bowl of disinfectant into which operative's hands are
dipped periodically.
50
11. Filling
Different types of container are used for filling, but the catgut
filled in any of these containers should pass the tests laid down
in the Therapeutic Substances Act.
Containers
used may
include:
12. Sealing
It consists of sealing of the only containers
which are made of glass tubes.
55
13. Labeling
The label on
or in the
container
should state
the following
by indelible
marking or
perforation:
Physical properties
Sterility testing
Quality control
57
Testing of physical
properties
58
59
Surgeons knot
61
Length
This is determined immediately after
removal of the strand from its container
and is measured without stretching.
The length must be not less than 90%
of the length stated on the label.
62
Gauge
63
Sterility tests
66
Microorganisms in
bovine gut
Sporulating
Easily
sterilizable
Example
B. anthracis
B. subtilis
Opening the
container or
packet with sterile
precautions
Incubating for
twenty-four hours
at 37 C
Transferring to a
tube containing a
solution of 1%
NaS2O3 and 1%
Na2CO3 in DW
Incubating at 37
C for 24 hours
Remove disinfectants
which might, by their
bacteriostatic action,
interfere with the
cultural test
DO NOT WASH
Inoculation in media
2 media
Aerobic
test
peptone
broth
Anaerobic
test
nutrient
broth
1 combined
media
Nutrient
agar
Incubat
ed for
14 days
at 37 C
If no
growth of
microorganism
s is found
in any
tube
The
sample
may be
regarded
as
having
passed
the test
If the growth of
the microorganisms is
found in any
tube a further
sample may be
taken from the
batch and test
is repeated
If no
growth
occurs
the
sample
shall be
regarded
as
having
passed
the test,
But if
any
microorganis
m is
found
the
batch
is
treated
as not
sterile
69
Partially sterilized
sutures
The partial sterilization process is carried out before spinning by
certain manufacturers of catgut.
The gut treated in this way and not subjected to a sterilizing process
after spinning, is often sold as "internally sterile" or " partially sterilized
" catgut
As it is not called "sterilized surgical catgut " or claimed to be ready for
surgical use, it does not come under the control established
substances by the Therapeutic Substances Act.
Purchasers of such "internally sterile" or "partially sterile'" catgut
assume that this product requires less sterilization than raw catgut
and some of the wound infections following the use of catgut sterilized
by hospitals for their own use are directly attributable to this belief.
70
Types of sutures
71
Stainless
steel wires
Polyesters
Nylon
Linen
Absorbable
Silk
Collagen
Atraumatic
Catgut
Chromicized
Catgut
Simple
Catgut
Classification
Sutures
Non absorbable
72
Properties of suture
material
Must be sterile
Tensile strength must be adequate for the
purpose for which they are used
They must cause as little irritation as
possible
Their gauge should be as fine as possible
If absorbable, the approximate time for
absorption should be known
73
Absorbable sutures
74
Absorption of catgut in
body
Site of implant
Breakdown of catgut
Fibrous exudates
Increasing amount of
macrophages
Rapid proliferation of
polymorphonulcear
leucocytes
Plain catgut
attracts polymorphs
in 1 day
Chromicised catgut
10 days
Phagocytosis
75
Chromicized catgut
77
Atraumatic catgut
78
Reconstituted Collagen
The surgical catgut has the limitations of length of the intestinal material along with the
biological variations of thickness and character.
To overcome these disadvantages many other alternatives were searched for and one
of them is collagen.
Collagen is the major constituent of skin, tendon, ligament etc
It is partially soluble in acids and consists of 11 amino acids.
The acidic solution of collagen is prepared from hides or tendons which can be
extruded into a coagulating solution and resulting fibers are oriented by stretching.
Reconstituted collagen is produced mainly in the finer sizes for ophthalmic and
cuticular surgery.
79
Kangaroo Tendon
This absorbable material consists of the tail tendons of the Kangaroo.
The tendons, are preserved with naphthalene, and the strings are prepared in
three gauge sizes e.g. fine, medium and stout. With lengths from 30-40 cm.
They are processed and sterilized similar to that of catgut and used in hernia
repair and bone surgery.
It is absorbed slowly in the body and used to limited extent.
80
Ribbon gut
It is in the form of ribbon and is
usually about 12mm wide and 45cm
long.
Its use is limited and is prepared for
the repair of hernia and in the
closure of the kidney nephrotomy.
The material is prepared from bovine
oesophagus and is sterilised in the
same way as that of catgut.
81
Fascia Lata
This is obtained from ox fascia or prepared
from bovine thigh muscle.
It is used surgically for hernia repair and
similar cases.
It is supplied in the form of sterile strips
inches wide and 8 inches long and also in
sheets of 3 x 5 inches
82
Brocafil
This suture material was introduced by Dutch research workers.
It is prepared from animal sinew (A piece of tough fibrous tissue
uniting muscle to bone or bone to bone; a tendon or ligament.) by
maceration, in a special acid solution to disintegrate the tissue and
homogenization.
This does not damage the constituent fibrils of the tissue, and the
product is a viscous fluid containing these fibrils in suspension.
The fluid is squirted continuously into a basic liquid where it
solidifies as ribbons. The ribbons are then polished and sterilized.
Advantages:
1.
2.
3.
4.
5.
6.
Little contamination.
Exact and uniform gauging.
Threads may be as long as required.
Good tensile strength.
Ease of sterilisation and
Good absorption qualities.
83
Cargile Membrane.
This a thin sheet of pliable tissue obtained
from the appendix (blind gut) of the steer or
ox.
It is designed primarily to cover surfaces from
which the peritoneum has removed especially
when the adhesion of sterile membrane is less.
The membrane is available in sterile sheets of
4x6 inches and sometimes is used as a
packing or protective sheath and there is
limited use of this material.
84
85
86
SILK
89
Twisted silk
Prepared from unbleached filaments which are spun
or twisted into single strands of various diameters
as specified in the USP or BPC.
It may be sold in natural colour or may be dyed with
non-toxic dye stuffs which should be approved by
FDA.
The surgical use of twisted silk has declined due to
increasing popularity of braided silk.
90
Floss silk
91
92
Dermal silk
These sutures consists of natural twisted
silk encased in an insoluble coating of
tanned gelatin or other protein.
This coating must withstand autoclave
without stripping and its purpose is to
prevent in growth of tissue cells which
would interfere with its removal after use
as skin or dermal suture.
93
Identification
test:
Sterilization:
Uses:
Irritation
Cotton
95
Linen
Polyamides or Nylon
97
Polyester
99
100
Polyolefin fibers
2 main types are used:
1. Polypropylene
2. Pronova
101
Polypropylene fibers
Pronova
hexafluoropropylene.
This suture is resistant to damage and may be
useful in robotic surgery.
103
Metallic Wires
Silver
106
Suture clips:
They are used for long skin wound and used particularly in
research work on animals where they are less irritating in the
skin surface than sutures.
Wire Staples:
They are usually prepared from stainless steel and are used in
orthopaedic, cardiovascular and arterial work.
107
Category
Absorbable sutures
Non-absorbable sutures
Not needed
Needed
In vivo degradation
10 days to 8 weeks
High
Scarring tendency
High
Low
Surface treatment
Chromicising
Applications
Examples
Mechanism of
degradation
Time it remains in the
body
Chances of infection
Not applicable
108
Type of catgut
Absorbable
Non-absorbable
1.
2.
3.
Advantages
They are digested and absorbed by tissues
They are useful for suturing internal wounds
No foreign left in the body
1.
2.
3.
4.
5.
6.
7.
1.
2.
1.
2.
Biological/ natural 1.
sutures
2.
1.
2.
3.
3.
Synthetic
1.
2.
3.
4.
Monofilamentous
sutures
Multifilamentous/
braided
1.
2.
3.
Disadvantages
Short residence time
Expensive
Higher incidence of immune response
and irritation
1.
1.
2.