Presetting

SKF ST CYR SUR LOIRE

BUILDING 1
Bruno VALENTI
23-09-2009

All factors for resetting

OR

IR

SPC 62

SPC 62

PRESETTING
TOOLING QUALITY

SGB 55

SSB 80

SHG 55

SUPPLY CHAIN
SEQUENCE LIST

SSB 80

SHG 55

Resetting

CL660

FSF
FGM 120
WASH

FSF

FGM 120
FSF

MIB

FSF
WASH

Motivation
HFP

SIZE &
PAIR

ODR

MIB

HFP
HWA
DAO
MGI
MVM
HIV
Pre

a
h
C

l
e
nn

TRAINING
COMMUNICATION

HIV

Ins

WRAP

Pack

CONTINUOUS
IMPROVEMENT

Presetting activities ..

* To wash
* To check /inspect( change pieces if its necessary)

* To put / or take in store

* To preset

* To make maintenance ( chuck geometry)

PRESETTING
Tools without defect

Channel

Technical assistance repartition

activities Bt1
2008

43 % >>>>> its 8120 hours

Number of resettings per 100 manned hours for 2008 : 0.63

Technical assistance repartition

activities Bt1
YTD september 2009

But today to give presetting in time :

Decrease the time for some activities :

YTD 2009 number of resettings per 100 manned hours

: 1.65

2008

YTD
09/2009

Support

7%

1%

Improveme
nt

5%

1%

Self

5%

2%

Presetting

43 %

43 %

Similar but with minus time for

tooling maintenance ( chuck geometry)
Preventive activities

Technical assistance activities Bt1

And for 2010 number of resettings per 100 manned hours : 1.36

For presetting we need 13357 man hours !!!!

Only 8120 hours available with the same technical assistance team

Activities on going in 2009

On FSF chuck we need 60 for to preset

After

Before
Saving
Savingfor
for2010
2010with
withthis
thiscylinder
cylinder
on
FSF
chuck
:
on FSF chuck :

440
440hours
hours

We lost more time to ajust correctly.

+ maintenance

We win 20 minutes , we replace only two spacer

to ajust the loading cylinder

Activities done in 2009

Before after washing, we put directly

the tools on presetting area.

After

Before

For assembly new tooling trolleys

Now we win 15 minutes on
Saving
Savingfor
for2010
2010with
withthis
thisprocess
process
for
grinding
an
assembly
for grinding an assembly: :

210
210 hours
hours

each assembly presetting

Activities done in 2009

We have more flexibility whit 4 chucks FSF 130/160.

Main activities for to optimize presetting time for

2010 :
* To

keep grinding and honing tooling presetting for high frequency

Saving
Saving : :

* We need tooling for that , chuck , clamping plate etc.

* Standard

2970
2970hours
hours

for loading and unloading cylinder for chuck

* Study for to put supplier ( festo , joucomatic.) cylinder

with spacer

* Standard for presetting activities

Saving
Saving : :

500
500hours
hours

( grinding and honing

Saving
Saving : :

877
877hours
hours

Spare part management activities done

in 2009
Tooling store

Faces and diameter area

near channels
Tooling trolley for CL 660

Tooling trolley for SPC , SPD

Spare part management activities done

in 2009
Tooling store

Turning and rolling area

Tooling trolley for FAR

We standardise our activities, connections & pro

Activities for 2010 :

* To

put and improve self near channels

* 5 S activities in grinding technical assistance area

* 5 S activities in general store