Introduction to Mechatronic

Name: Syiamallan A/L Veerrakkumarn

Group : 2K14CME3
Lecturer Name : Mr. Afwan

Introductio
Introductio
n
n
Drive
Drive
Selction
Selction &
&
Application
Application

Stepper
Stepper
Motor
Motor

AC
AC
Servomot
Servomot
or
or

Motion
Motion
Control
Control
Device
Device

Brushless
Brushless
Permanent
Permanent
Magnet
Magnet DC
DC
Motor
Motor

Hydraulics
Hydraulics
&
&
Pneumatic
Pneumatic
Actuators
Actuators

Electrica
Electrica
ll
Actuator
Actuator
ss

DC
DC
Servomotor
Servomotor
ss

Introduction to Motion
Control
The basic job of a motion control system is to control the

position, velocity and/or acceleration of some load.

A motion control system consists of an actuation system, a

sensor (or sensors), and if required, a control device.

In an open loop system, a command is sent directly to the

actuation system to move the load, and a sensor is used to verify

the response.
In a closed loop system, a command is made to the controlling

device that, in turn, commands the actuation system to move the

load. Feedback is used to automatically correct for response errors.

Hydraulic actuators
Single acting:
work can be done only in one
direction

Plunge
r

Double acting
piston:
Work is done
in both
directions
Piston rod on both
sides

Piston

Tandem

Telescop
ic

Fast
moving

Telescop
ic

Fast
moving

Pneumatic Actuators
Tie
Tie Rod
Rod
Cylinders
Cylinders
(linear
(linear
actuators)
actuators)

Rotary
Rotary
Grippers
Grippers

Actuators
Actuators (air
(air
motors)
motors)

Pneumatic
Pneumatic
Control
Control Valve
Valve

INTRODUCTION OF DC MOTOR
A DC Motor is a machine
which converts electrical
energy

into

mechanical

energy. It depends for its

operation on

the force

which is known to exist on

conductor

carrying

current while situated in a

magnetic field.

TYPES OF DC MOTOR
SHUNT MOTOR

Motor
field

in

Shunt

which

winding

the
is

connected in parallel
with the armature

 SERIES
Series
which

MOTORMotor

in
the

armature and field

winding

are

connected in series

 COMPOUND MOTOR- This

type of motor has two field
winding, one of which is
connected in parallel with
the armature and other in
series with it

Working Principle Of DC MOTOR

Whenever a current carrying
conductor

is

placed

in

magnetic field, it experienced a

force whose direction is given
by Flemings Left Hand Rule.
It shows the field set up by the
poles
It shows the conductor field due
to

flow

conductor

of

current

in

the

AC MOTOR: INDUCTION MOTOR

Most common
motors in
industry
Advantages:

Simple design
Inexpensive
High power to
weight ratio
Easy to maintain

Direct connection
to AC power
source

MOTOR WINDING
AC-SINGLE PHASE MOTOR WINDING

 AC-THREE PHASE MOTOR

WINDING

Following are main difference between AC servo motor & DC servo motor
A.C. Servo Motor

D.C. Servo Motor

Low power output of about 0.5

W to 100 W.

Deliver high power output.

Efficiency is less about 5 to

20%.

High efficiency.

Due to absence of
commentator maintenance is
less.

Frequent maintenance required

due to commentator.

Stability problems are less

More problems of stability.

No radio frequency noise.

Brushes produce radio

frequency noise.

Compare to DC servo motor it

is relatively stable and smooth
operation.

It is Noisy operation.

AC amplifier used have no drift.

DC Amplifier used have a drift.

AC Servo Motor Picture

DC Servo Motor Picture

Brushless Permanent Magnet DC

Motor
Contains a permanent magnet rotor and fixed stator
winding
Statorwindingsaretypicallythreephase
ContainsaconverterthatconvertsDCintopulsatingDC
DC pulses are applied to stator windings to produce a
rotatingfield
Alsocontainsasensortodetectthepositiontoswitchthe
currentstatorcoils

Stepper Motors
Sequence of (3 or more) poles is activated in turn,
moving the stator in small steps.
Very low speed / high angular precision is possible
without reduction gearing by using many rotor teeth.
Can also microstep by activating
both coils at once.

Rotor
Stator
Outside Casing

Coils

Stator
Rotor
1

N
2

S
1

Internal components of a Stepper Motor

Winding number 1
1
a

N
6 pole rotor

N
2

Winding number 2
a

One
step

N
2

N
S
1

Full Step Operation

Four Steps per revolution i.e. 90 deg. steps.

Stepper motor
applications
Paper feeder on printers

Stepper
motors

CNC lathes

Drive Selction & Application