YOUR PREFERRED

PARTNER

PRESENTATION

BOILERS
MISSION OS

OIL FIRED STEAM SMALL

MISSION OM

OIL FIRED STEAM MEDIUM

MISSION OC

COMP OIL FIRED/EXH GAS STEAM

MISSION OL

OIL FIRED STEAM LARGE

MISSION D TYPE

OIL FIRED STEAM D TYPE

AQ TYPE

OIL FIRED/WASTE OIL STEAM

UNEX CHB

OIL FIRED STEAM SMALL

UNEX BH

OIL FIRED / WASTE OIL STEAM

MISSION OL
BOILER DESIGN
STEAM DIAGRAM
STEAM WATER DIAGRAM
HOT WELL
FEED WATER PUMPS
BOILERS SYTEM OVERVIEW
EXHAUST GAS BOILER
FUEL FEED SYSTEM

MISSION OL

STEAM DIAGRAM MISSION OL

STEAM WATER PI DIAGRAM

HOT WELL

FEED WATER PUMPS

BOILERS SYSTEM OVERVIEW

EXHAUST GAS BOILER

FUEL OIL SYSTEM

FO SYSTEM PI DIAGRAM

KBSD
STEAM ATOMISING BURNER

STEAM ATOMISING BURNER KBSD

A t o m is in g s te a m in le t
- b o i l e r s t e a m li n e
A t o m is in g s te a m in le t
- c o m m o n s t e a m li n e
A t o m i s i n g a ir in l e t
F u e l o i l i n le t
S t e a m r e g u l a t in g
v a lv e

F u e l o il r e tu rn

O il flo w
m e te r

G u id e v a n e s

F u e l o il
c o n t r o l v a lv e

W in d b o x

A ir
in l e t

B u r n e r la n c e

S e c o n d a r y s w i r le r
I g n it e r

A to m is e r

P r im a r y s w i r l e r

STEAM ATOMISING BURNER WIND BOX

NEW TYPE
OLD TYPE
DYNAMIC WIND BOX , WITH GUIDS VANES

ADDITIONAL DAMPER WITH TWO GUN

SYSTEM

SECONDARY SWIRLER

STEAM ATOMISING BURNER

PRIMARY SWIRLER

OIL

STEAM

OIL

STEAM ATOMISING BURNER

Steam Atomising
Burner

DIESEL OIL IGNITION BURNER

IGNITION BURNER ARRANGEMENT

A i r s e r v o c y li n d e r
H o s e f o r a ir s e rv o c y l in d e r ( d o w n )

H o s e f o r a ir s e rv o c y l in d e r ( u p )

M a g n e tic s w i tc h

H o s e f o r p u r g e a ir

T h r o t t le v a l v e f o r
c o m b u s tio n a ir

C a p s fo r
e le c t r o d e s

H o s e f o r d i e s e l o il

F la m e s c a n n e r
ig n itio n b u rn e r
H o s e fo r
c o m b u s t io n a ir

F l a n g e a t w in d b o x
D ie s e l o i l in le t

A i r in l e t
I g n it i o n b u r n e r l a n c e

I g n it i o n e l e c t r o d e s

4 m m

8 -1 2 m m

N o z z le
N o zz le

1 0 -1 2 m m

MISSION CONTROL SYSTEM

COMUNICATION - CONFIGURATION

COMUNICATION - CONFIGURATION

COMUNICATION CONFIGURATION

WHAT IS THIS AND HOW DOES IT WORKS ?

IT IS A MICRO PROCESSOR CONTROLLED SYSTEM , A

COMPUTER !
IT WORKS LIKE A COMPUTER (MORE OR LESS) AND THE
PROGRAM IS THE SAME IN ALL UNITS !

CONTROLLER

C
PU
WORKING PROGRAM

R
A

BASIC PROGRAM

EP
R
O

WORKING DATA

EE
PR

FIRST POWER UP , DEFAULT DATA IS LOADED

CP
U

EP
RO

RA
M

EE
M P

RO

OPERATION CONDITION , OPERATION DATA

CP
U

EP
RO

RA
M

EE
PR

OPERATION CONDITION , POWER DOWN

NOT ACTIVE

NOT ACTIVE
BUT PROGRAM
REMAIN

CP
U

EP
RO

RA
M

EE
PR

ACTIV
E

O ACTIV
ME

OPERATION CONDITION , POWER ON AGAIN

CP
U

EP
RO

RA
M

IF CHECK IS OK THAN
CONTINUE USING THE
PROGRAM IN RAM

Version
&
RAM
check

EE
PR

OPERATION CONDITION , POWER ON AGAIN

CP
U

EP
RO

RA
M

Version
&
RAM
check

IF CHECK IS NOT OK .. THEN

EE
M P

RO

OPERATION CONDITION , OPERATION DATA

CP
U

EP
RO

RA
M

LOAD PROGRAM INTO RAM

AND ASK ....

EE
M P

RO

OPERATION CONDITION , OPERATION DATA

CP
U

EP
RO

RA
M

COPY EEPROM?

YES = COPY LAST WORKING

DATA INTO RAM TOGETHER WITH
PROGRAM

EE
PR

WHAT IS ON THE

EP
RO

In each panel there is a program:

Local Panel 1 = Local Panel 2, and contains
the Water level controller, Oil and Air
controller, Burner Set points, etc.
Power Panel 1 & 2 contain different things,
and depending on the plant set up some, or
all, of the program is used.
All Panels (micro processor units) are
talking to each other.

THE EPROM CONTAINS THE PROGRAM FOR:

LOCAL PANEL 1
LOCAL PANEL 2
POWER PANEL 1
POWER PANEL 2
BURNER TYPE
AND OTHERS

Basic Functions:
Steam Pressure Controller
Oil / Air Flow Controllers
Atomising Steam Controller
Water Level Control
Oil Pressure (Ring Line) Controller
Oil Temperature Controller
Alarm & Shutdown Functions

Basic PID Controllers

dp X-mitter
on Boiler

P X-mitter
on Oil line

T X-mitter
on Oil line

P X-mitter
on Burner

Oil Flow
Water Level
Controller

Oil Press
Controller

Oil Temp
Controller

Atm. St.
Controller

Engineering Units (Atm. Steam, Water Level, Oil Pressure/Temperature)

X-mitter

Analog
Input

0 - 16 barg 4 - 20 mA

PID
Controller

0 - 16 barg 0 - 16 barg

Analog /
Digital
Output
0 - 100 %

4 - 20 mA
Up / Down

I/P
Converter
or
Servodrive

% Unit (Air, Oil)

X-mitter

0-300mmWC

Analog
Input
4 - 20 mA

0-100%

Calibration

PID
Controller
0 - 100 %

Analog
Output
0 - 100 %

I/P
Converter
4 - 20 mA

Controlling the Steam Pressure

P X-mitter
on Boiler /
St. Line

Mst Stm
Controller

Oil Flow
Controller

Flow
meter

Air Flow
Controller

dp X-mitter
Windbox/
Furnace

Boiler / Steam Line

P X-Mitter
barg
6,5
SP

Controlling the
Steam Pressure

7
19

SP 50

48 MV

Auto
Hand
50

Air Lead Oil Lack

High
Selector
50

Low
Selector
48

Compare
with other
values

Compare
with other
values

48
Air/Oil
Ratio

1
MV 48

%Oil %Air

48 SP

0 0
Air Controller

1
30

48

Auto
Hand
50

10 13

Oil Controller

1
21

20 22
30 33
40 42

Auto
Hand
48

50 51

50

60 60

48

70 69
80 78

I/P

I/P

90 88
100 97

dp
1 AirOffset

Air Flow

Flow
Oil Flow

OilOffset 1

Boiler / Steam Line

P X-Mitter
barg
6,5
SP

19

Auto
Hand
50

High
Selector
50

SP 50

48 MV

Low
Selector
48

Compare
with other
values

48
Air/Oil
Ratio

Set points & Limits

BURNER SYSTEM
OIL OK DIFF
N%
AIR OK DIFF
N%
MAN STEP
N%
AIR OIL DIF
N%
MAX OIL OUT
N%
REDUCED PRS N BAR
LOAD LIMIT
N%

Compare
with other
values

1
MV 48

%Oil %Air

48 SP

0 0
Air Controller

1
15

48

Auto
Hand
50

10 13

Oil Controller

1
17

20 22
30 33
40 42

Auto
Hand
48

50 51

50

60 60

48

70 69
80 78

I/P

I/P

90 88
100 97

dp
1 AirOffset

2
2
1
100 OK
30
5
50

Air Flow

Flow
Oil Flow

OilOffset 1

START/STOP LIMITS
M.START DIF
M.STOP DIFF
MIN.FIRING POSITION
AIR POS.
OIL POS.
PURGE POSITION
AIR POS.
OIL POS.
IGNITION POSITION
AIR POS.
OIL POS.
RISING
WARM UP LIM
RISING DIFF
MOD.FR.DIFF
STEAM PURGE POSITION
AIR POS.
OIL POS.
STAND BY POSITION

N BAR
N BAR

0,2
0,8

N%
N%

16
15

N%
N%

70
15

N%
N%

18
15

N BAR
N BAR
N BAR
N%
N%
AIR POS.
N%
OIL POS.
N%

2
1
1
30
30
-20
20

Two Boiler System

Basic PID Controllers

dp X-mitter
on Boiler

P X-mitter
on Oil line

T X-mitter
on Oil line

P X-mitter
on Burner

Oil Flow
Water Level
Controller

Oil Press
Controller

Oil Temp
Controller

Common for both Boilers

Atm. St.
Controller

Two Boiler System / Control

Principle
P X-mitter
on St Line

Mst Stm
Controller

Oil Flow
Controller

Air Flow
Controller

Oil Flow
Controller

dp X-mitter
Windbox/
Furnace

Flow
meter

Boiler 1

Air Flow
Controller

dp X-mitter
Windbox/
Furnace

Flow
meter

Boiler 2

Two Boiler System / Control

Principle

Boiler / Steam Line

P X-Mitter
barg
6,5
SP

Sequence Steps &

Parameters

7
19

Auto
Hand
50

High
Selector
50

Low
Selector
0

Compare
with other
values

Compare
with other
values

-20

SP -20

BURNER SYSTEM
OIL OK DIFF
N%
AIR OK DIFF
N%
MAN STEP
N%
AIR OIL DIF
N%
MAX OIL OUT
N%
REDUCED PRS N BAR
LOAD LIMIT
N%

20

MV

0
Air/Oil
Ratio

%Oil %Air

10 13

MV 20

20 SP

00
Air Controller

1
45

Auto
Hand
-20

Oil Controller

1
17

20 22
30 33
40 42

Auto
Hand
20

50 51

-20

-20

60 60

20

70 69
80 78

I/P

I/P

90 88
100 97

dp
1 AirOffset

2 OK
2
1
100 OK
30
5
50

Air Flow

Flow
Oil Flow

OilOffset 1

0
Step
START/STOP LIMITS
M.START DIF
N BAR
M.STOP DIFF
N BAR
7 MIN.FIRING POSITION
AIR POS.
N%
OIL POS.
N%
2 PURGE POSITION
AIR POS.
N%
OIL POS.
N%
3 IGNITION POSITION
(4-6)
AIR POS.
N%
OIL POS.
N%
RISING
WARM UP LIM
N BAR
RISING DIFF
N BAR
MOD.FR.DIFF
N BAR
10 STEAM PURGE POSITION
(11-13)
AIR POS.
N%
OIL POS.
N%
0 STAND BY POSITION
(1)
AIR POS.
N%
OIL POS.
N%

0,2
0,8
16
15
70
15
16
18
2
1
1
30
30
-20
20

Slave Boiler Condition

Stopped / Cold
Stopped / Heating Coil
Burner in Auto => Pressure Maintenance
SETTINGS
START/STOP
LIM ITS
M .START DIF

N BAR

lo: 0

hi: 27

def: 0.3

M .STOP DIFF

N BAR

lo: 0

hi: 27

def: 0.6

SLV M .START N BAR

lo: -27

hi: 0

def: -2

SLV M .STOP

lo: -27

hi: 0

def: -1

SLAVE START N %

lo: 0

hi: 100

def: 75

SLAVE STOP

lo: 0

hi: 100

def: 25

START SLAVE N SEC

lo: 0

hi: 3600

def: 60

STOP SLAVE

lo: 0

hi: 3600

def: 60

N BAR

N%

N SEC

Parallel Operation

Inert Gas Operation:

Manual operation
Normal Auto load sharing
Forced Inert Gas operation
(local/external)

Inert Gas
Operation

PC Remote
Control

Trend
curves &
Optimizing