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ON VOCATIONAL TRAINING
AT
BHARAT PUMPS & COMPRESSORS LTD
INTRODUCTION
Bharat Pumps and compressors Ltd. (BPCL) (A Public Sector Undertaking under the
control of Ministry of Heavy Industries & Public Enterprises, Govt. of India), was set
up in the year 1970 at Naini, Allahabad.
The company is engaged in manufacture and supply of heavy duty pumps &
compressors and high pressure seamless and CNG gas cylinders.
The companies registered office is located at Naini Allahabad Uttar Pradesh India. It
has branch and regional offices at Mumbai, Chennai, Vadodara Kolkata, Dibrugarh
and New Delhi.
PRODUCTS MANUFACTURE
AT BPCL
1. CENTRIFUGAL PUMPS
2. RECIPROCATING PUMPS
3.RECIPROCATING COMPRESSORS
4. GAS CYLENDERS
6.Machining operation
Turning and Facing
Neck ring is jammed by cod press
Drilling
Reaming
7: Cleaning
8: Testing
Hydro stress test
Pneumatic or air leakage test
CYLNDER COLOUR
Black
Black (neck) + white (body)
3: Air
French blue
4: Organ
Peacock blue
5: Nitrogen
CLASSIFICATION OF PUMPS
Rotodynamic type (e.g. centrifugal pumps)
Positive displacement type (e.g. reciprocating pumps)
CENTRIFUGAL PUMPS
IMPORTANT PARTS OF CENTRIFUGAL PUMPS
RECIPROCATIONG PUMPS
RECIPROCATIONG PUMPS: If the mechanical energy is converted into
hydraulic energy (pressure energy) by sucking the liquid into cylinder in which a
piston is reciprocating (moving backward and forward), which exerts the thrust on
the liquid and increases its hydraulic energy (pressure energy), the pump is known as
reciprocating pump.
These are positive displacement pumps. These are classified as:
PLUNCER PUMPS: These are use where low discharge & high pressure head is required.
PISTON PUMPS: These are used where high discharge & low pressure head.
On the basis of cylinders used-
Single acting.
Double acting.
COMPRESSOR
These are the mechanical devices which are used to handle the
gases from low pressure with required discharge.
CLASSIFICATION OF COMPRESSORS
RECIPROCATING COMPRESSORS:
Reciprocating compressors generally, employ piston-cylinder arrangement where
displacement of piston in cylinder causes rise in pressure.
Centrifugal Compressor:
A centrifugal compressor is a radial flow rotodynamic fluid machine that uses mostly
air as the working fluid and utilizes the mechanical energy imparted to the machine
from outside to increase the total internal energy of the fluid mainly in the form of
increased static pressure head.
DESIGN ASPECT
SL
no.
SECTION
WORKING
Execution section
Estimation section
Electrical section
Instrumentation
section
It
prepares
instruments.
the
offer
for
required
MANUFACTURING DEPARTMENT
PUMP & COMPRESSOR PLANT (PCP)
This section mainly handles the assembly, testing, packing & dispatching of
centrifugal pumps, reciprocating pumps reciprocating compressors.
FEEDER:
This section consists of four bays. This is the section where preassembly working
are done. In this section all machining, fabrication & heat treatment operation are
carried out.
**BAY-1**
Bay is the place between two long walls on which rail is situated and overhead Crain
is running.
Crain is used to carry the heavy machine components from one place to another. Bay1 is heavy machine shop. The machine available in the BAY-1 are:
Vertical borer machine
Plano Milling:
Horizontal Boring machine
Cylindrical grinder
Radial Drill
Centre lathe
Vertical Turret lathe
****BAY-2***
This is light machine shop which mainly contains Centre Lathe, Production lathe,
Small size Radial Drilling machine, Boring machine and turret lathe. In this shop
mainly small size component are made like impeller of centrifugal pump and shaft
keys, bushings cutting of connecting rod.
****BAY-3***
This is fabrication shop where beds for pumps & compressor are fabricated.
***BAY-4***
Bay-4 has welding machine shop along with two main cutting machines.
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