CAD CAM BASED

DEVELOPMENT IN JODHALA

Group members
Muhammad Jamil Bahtti (2009-ME-461)
Muhammad Yasir (2009-ME-465)
Hassan Nawaz Butt (2009-ME-473)
Haider Usman (2009-ME-480)

Muhammad Jamil
Bahtti
2009-ME-461

Contents of Presentation

ABOUT INDUSTRY(JODHALA)
DESIGN PROCEDURE
CAD TO CAM TRANSFER
NC FILE GENERATION
CNC MACHINE USED
HOW CNC WORKS
PART MANUFACTURING
APPLICATIONS

Jodhala Complex Private Limited

Jodhala is basically Branch of Sohail

Engineering corporation Gujranwala.

JCPL is established 1996.Working under Mirza

Shafi.
The costumers of JPCL is satisfied with

performance of its products

Customers of JCPL
JCPL is the most prominent vender of

Honda Atlas cars Pakistan pvt. Limited.

JCPL is supplying 39 parts to Honda Atlas

cars Pakistan Ltd.

Other vendors of JCPL

Toyota cars.
Suzuki cars Pakistan.
Civic cars Pakistan.
Hino Pak Motors Ltd.

Indus Motors Company.

Seghal Qingqi Motor Company
Al Ghazi Tractors Ltd.
Gandhara Nissan Diesel Ltd.

Products of JPCL

Operation performed in Jodhala

Cad Cam base development

Mass production

Muhammad yasir
2009-ME-465

CAD/CAM
CAD/CAM is a term which means computer

aided design and computer aided

manufacturing.

It is a technology concerned with the use of

computer to perform certain functions in

design and production

o AutoCAD .
o Del CAM.
o Pro Engineer
o Power station.
o Solid Edge.
o Pro-fold.
o Solid works.
o Edge cam.
o Autodesk Inventor.

CAD CAM Software's used by

JCPL
Pro- Engineer Wildfire 5 Edition.
Del CAM.

Power Shape
Power Mill
Auto CAD 2004

Form of Data received by JCPL

Wireframe data
IGES form
Manual Drawings

Manual Drawing Send by Honda to

JCPL

CAD CAM Development

The Manual Drawing and IGES file is given by

Customer to the JCPL.

Verification of data made by making
comparison between IGES data and manual
drawing.
Make some decision about part process , die
and types of die Required for operation.

Flow Chart of Development

Data Received

Verification of
Data

Part Process

Designing

Designing of Die
Create the Model of die required using 3-D

software's.
Design 1st part of die(punch) and then 2 nd part

of die (cavity).
Any modification or alteration require is made

after that designing is complete

Hassan Nawaz Butt

2009-ME-473

Manufacturing of Die
In Manufacturing following Parameters are

Selected before manufacturing

Material Selection

Process Selection

CNC Machine Selection

Tool selection

Tolerance

Generation of NC Files
Numerical control is a form of programmable

automation in which the process is controlled

by numbers ,letters, and symbol.
Every operation has its different NC program.
Creating a new NC program is easy than

altering a already present NC program.

NC File
It is detailed step by step set of directions

which tells the machines tools what to do.

NC file is combination of .
G-code
M-Codes etc.
C.L Data

G Codes and M codes

G commands often tell

the control what kind

of motion is wanted.
G00 Rapid positioning
G01 Linear
interpolation
G94 Feed rate per
minute

M-codes call for

machine functions.it
performs different
function of machine.
M02 End of program
M05 Spindle stop
M08 Coolant on.

Transfer of NC Data To Controller

unit of CNC Machine
Transfer of Data made in given two ways
MDI Manual data input (MDI)
Direct numeric control (DNC)
Direct Numeric Control Method is further
divided in two more ways.
Flash Disk
Direct Connection to Computer using cabling

CNC Machine settings

Work Part Setting
Work part co-ordinate setting
Feed rate
Spindle speed
Auxiliary functions

How CNC Machine Works

CNC means computer numerical control.
CNC machine connected to a PC running

EMCO.(DNC)
NC file is send to the control unit, who read

that commands and convert it into mechanical

relative motion.
Video demonstration of working of cnc

CNC Machine used for Making die

in JCPL

CAD CAM DEVELOPMNET

Designin
g of Die

Part
Programmi
ng

Assembly

Verificatio
n

Manufacturing
Of Punch
&Cavity

Generatio
n of NC
files

Data
transfer to
CNC
Machine

Haider Usman
2009-ME-480

Operation by CNC
Rough Cutting

Semi Finishing

Finishing

What is die
A die is a special tool used in manufacturing

industries to cut or shape material using a

press
it consist of punch and cavity.

Types of Die
Blanking dies.
Piercing dies
Forming dies.
Bending dies.

Blank and Piercing die

Blank Die

Piercing Die

Blanking is a shearing

Piercing dies are same

process where a punch

and die are used to
create a "blank" from
sheet metal or a plate.
If this piece is not
scrap its part blank
then called its cutting
tool blanking die

as blanking dies but it

used for piercing in
parts hole and slots.
if a dropped piece after
cutting in a sheet is
scraped then its die
called piercing die

Forming and Bending Die

Forming Die
Some time parts

surface have many

slots, groves and
others shapes. Then
die used for making
these slots and
groves called
forming dies

Bending Die
The bending

operation is the act of

bending blanks at a
predetermined angle.

Blankin
g

Formin
g

Flow chart of Manufacturing Car

Hinge
bending

piercin
g
Fixture

APPLICATION of CAD/CAM
Die and mold designing.
Die and punch for sheet metal forming.
Aerospace parts.
Automobile parts.
Warfare equipments.
Surgical instrument.
Precise parts.

Advantages of CAD CAM

High degree of accuracy.
Complex machining operations.
Increased production rate.
Reduce space requirements.
Reduction of human error.
Reduction of scrap.
Skilled worker is not required.
Greater operator efficiency.
Operator safety.