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INSTRUMENTASI

INDUSTRI

Pendahuluan
By :

Bhakti Yudho Suprapto, ST.MT


Djulil Amri, ST.MT

KONTRAK BELAJAR

Kehadiran min. 80%


Nilai tugas 10%
Nilai Kuis 15%
Nilai Mid test 30%
Nilai UAS 45%
Terlambat maks 15 menit
Tugas maks 1 minggu

MATERI

1. Pendahuluan
- Pengertian Instrumentasi Industri
- Arsitektur instrumentasi industri
- P&ID diagram
- Unit dan standard
2. Basic electrical komponen
3. Sistem Sensor
- Analog dan digital elektronik
- Tekanan
- Temperatur
- Aliran
- Level
- Posisi
Pengukuran
Kesalahan dan kalibrasi

3. Proses Kontrol
- Pengendali PID dan implementasi
- Tuning Pengendali
- Metode Feedforward predictive dan ratio control
- Metode Cascade, Override dan Split Control
4. Programmable Logic Control
5. Aktuator (Electric, Hidrolic, Pneumatic)
6. Pengkondisi sinyal
7.Peralatan Utama Sistem Kelistrikan (Motor,
Generator, Transformator, Rele proteksi)
8. Industrial Embedded dan Sistem Komunikasi

REFERENSI
Dunn, William C., 2006, Introduction to
Instrumentation, Sensor and Process Control,
Artech House, ISBN : 1-58053-011-7
Dunn, William C., 2005,Fundamental of
Industrial Instrumentation and Process Control,
McGraw Hill, ISBN : 0-07-145735-6
Scott, David M., 2008,Industrial Process
Sensors, CRC Press, ISBN : 978-1-4200-4416-4

PENGERTIAN INSTRUMENTASI
INDUSTRI
Instrumentasi Instrumentasi
Its definition : tool, method, and function

ARSITEKTUR INSTRUMENTASI
INDUSTRI

PIRAMID INSTRUMENTASI INDUSTRI

ARSITEKTUR INSTRUMENTASI
INDUSTRI

ARSITEKTUR INSTRUMENTASI
INDUSTRI
Physics

Sensor

Pengkondisi
sinyal

Pengendali

Aktuator

P & ID
(PIPING & INSTRUMENTATION
DIAGRAM)

The electronics industry has standard symbols


to represent circuit components for use in circuit
schematics and similarly the processing industry
A circuit schematic the processing industrial
drawings are known as pipe and identification
diagrams (P and ID)
represents how the components and elements in
the processing plant are interconnected
Symbols have been developed to represent all of
the components used in industrial processing and
have been standardized by ANSI and ISA

P AND ID TYPICALLY SHOW THE


FOLLOWING TYPES OF
INFORMATION:
Plant equipment and vessels showing location, capacity,

pressure, liquid level operating range, usage and so on


All interconnection lines distinguishing between the types
of interconnection, i.e., gas or electrical and operating
range of line
All motors giving voltage and power and other relevant
information
Instrumentation showing location of instrument, its major
function, process control loop number, and range
Control valves giving type of control, type of valve, type of
valve action, fail save features, and flow plus pressure
information
The ranges for all safety valves, pressure regulators,
temperatures, and operating ranges
All sensing devices, recorders, and transmitters with
control loop numbers

SYMBOLS FOR INSTRUMENT LINE


INTERCONNECTION

ABBREVIATIONS FOR SECONDARY


FLOW LINES

STANDARDIZED INSTRUMENT
SYMBOLS

INSTRUMENT IDENTIFICATION
LETTERS

EXAMPLES OF BASIC AND ACTUATOR


SYMBOLS

EXAMPLES OF PRIMARY ELEMENTS USED IN


P AND ID

EXAMPLES OF MATH SYMBOLS


USED IN P AND ID

BASE UNIT

SI UNITS DERIVED FROM BASE


UNITS

ENGLISH UNITS DERIVED FROM


BASE UNITS

CONVERSION BETWEEN ENGLISH


AND SI UNITS

METRIC UNITS NOT NORMALLY


USED IN THE SI SYSTEM

UNITS IN COMMON USE IN THE ENGLISH AND SI


SYSTEM

CONTOH PERHITUNGAN :

1. Berapa meter jika diketahui 110 yard?


Jawab :
110 yard = 330 ft = (330 0.305) m = 100.65 m
2.Berat sebuah objek yaitu 2.5 lb. Berapa nilai
equivalent gaya dan massa dalam sistem SI
Jawab :
2.5 lb = (2.5 4.448) N = 11.12 N
2.5 lb = (2.5 0.454) kg = 1.135 kg
3. Berapakah nilai pressure yang equivalen dengan
18 psi dalam unit SI?
Jawab :
1 psi = 6.897 kPa
18 psi = (18 6.897) kPa = 124 kPa

4. Sebuah pressure gauge memiliki range dari 0 to 50


psi, jika pada sebuah kasus pembacaannya 4.35 psi.
Berapakah akurasi %FSD ?
Jawab :
%FSD = (4.35 psi/50 psi) 100 = 8.7
5. Pada sebuah data sheet scale capable dari berat
sampai ke 200 lb, akurasinya sekitar 2.5 % dari
pembacaan. Berapa nilai deviasi pada pembacaan 50
dan 100 lb, dan berapa nilai akurasi %FSD?
Jawab :
Deviasi pada 50 lb = (50 2.5/100) lb = 1.25 lb
Deviasi pada 100 lb = (100 2.5/100) lb = 2.5 lb
Maximum deviation terjadi saat FSD, yaitu 5 lb
atau 2.5% FSD

To be
condinued......................
.

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