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The basic wood elements that can be used in the production of wood-based panels
Conventional wood composite materials fall into five main categories based
Other ways include varying the resin type and amount and incorporating
Classification of wood-based
composites
Veneer-based material
Plywood
Laminated veneer lumber (LVL)
Parallel-laminated veneer (PLV)
Laminates
Laminated beams
Over laid materials
Wood non-wood composites
Composite material
Cellulosic fibreboard
Hardboard
Particleboard
Wafer board
Flake board
Oriented strand board (OSB)
wood
veneer-based products)
Plywood
PLYWOOD
Plywood is a flat panel built up of sheets of veneer called plies, united under
pressure by a bonding agent to create a panel with an adhesive bond between plies.
The properties of plywood depend on the quality of the different layers of veneer,
It is always constructed with an odd number of layers with the grain direction of
SPECIFICATIONS
The top selling and most commonly manufactured plywood size in
India is 8 feet by 4 feet. Other sizes such as 8x3, 7x4, 7x3, 6x4 and
6x3 sq.feet are also manufactured.
Brand
The core may be veneer, lumber, or particleboard, with the total Duro
panel thickness typically not less than 1.6 mm (1/16 in.) or more Commercial
than 76 mm (3 in.).
Greenply
Plywood can be glued, screwed, cut and sawed, and fasteners can be CenturyPly
Price/per sq.
ft.
(Rs.)
32.54
34.52
35.84
USES
SOFTWOOD: Floors, walls and roofs in houses; wind bracing panels, vehicle internal body
work packages and boxes, and fencing.
HARDWOOD: Panels in concrete form work systems, floors, walls and roofs in transport
vehicles, container floors,scaffolding.
Advantages
Improved utilization of wood.
Greater resistance to splitting
High strength-to-weight and strength-
perhaps the best choice for adhesivebonded tongue-and groove joints, even
where some wetting is expected.
Disadvantages
Size:Plywood is available "off the shelf" almost
exclusively in unwieldy 4-foot-by-8-foot sheets.
Plywood cannot be made thinner by surfacing,
as can be done with lumber. Attempting to do so
will severely damage the plywood.
Can be custom-ordered in the same size and
shape as other lumber if desired, but the
expense is prohibitive.
More susceptible to moisture
damage than regular lumber.
and
weather
Oriented Strand
Board
Orientation of wood strands with a typical aspect ratio (that is, strand
Brand
Price/per piece
(8 x 4) Thick
7/16
LP Cumberland
Rs. 470.25
Tech Shield
Rs. 660.80
USES:
It is used extensively for roof, wall, and floor sheathing in
SIZES:
Panels are available in nominal 4'x8' sheets (1220x2440 mm)
The most common thicknesses are 1/4 ", 3/8", 7/16", 15/32",
19/32", 23/32". Other panel thicknesses including 7/8", 11/8" and 1-1/4" are available on special order. Panels 19/32"
and thicker are manufactured either square-edged or tongue
and grooved on the long edge.
WORKABILITY
OSB is easy to saw, drill, nail, plane, file or sand. It contains wood, fully cured waterproof
Normal carpentry tools can be used, but carbide tipped blades are recommended for
prolonged use.
NAILABILITY
The many interleaved layers create panels with good nail holding properties. Nails can be
driven as close as 1/4" from the panel edges without risk of splitting or breaking out.
However, an edge distance of 3/8" for structural applications is recommended.
GLUABILITY
OSB may be glued with any adhesive recommended for wood. For
PAINT ABILITY
OSB may be finished with any good quality paint system
Advantages
Available in large sizes. OSB can be
Affordable.
Disadvanages
Heavy. OSBs relative density could be
telegraphing.
Lower perceived value.Despite the
Particle Board
Particle Board
Need to dispose of large quantities of sawdust, planer shavings, and to a
lesser extent, the use of mill residues and other relatively homogeneous waste
materials produced by other wood industries.
Particleboard is typically made in three layers. The faces of the board consists
of fine wood particles, and the core is made of the coarser material.
USES
Packaging materials, furniture and non-structural building components.
Particleboard is used for furniture cores, where it is typically overlaid with
ADVANTAGES
Particleboard is cheaper,denserand more
SIZE AVAILABILITY
Applications
Shelving
Furniture
Table
lamination
substrate
Storage
containers
DISADVANTAGES
wood,
it is the lightest and weakest
type of fibreboard, except for
insulation board.
Fiber Boards
MDF HDF-Insulation Board
Fiberboard
The term fibreboard includes hardboard, medium-density fibreboard
To make fibres for composites, bonds between the wood fibers must
Medium
Density
Fiber Board
Decorative Wall cladding in routed
wave form or Jalis
Wooden Handicraft items/ Toys and
puzzles
Educational Tools/ Aids & casing
for scientific instruments/ Model
making
Exhibition Stalls & Display/ POP
Automotive interior cladding &
paneling
Photo lamination substrate
Workability
STAPLING
Staples can be used effectively for joint fitting. For best results it is
SCREWS
The position of screws inserted into the faces and edges of MDF
NAILING
MDF Panels can be fixed by nailing with good holding power and no split out when the
following conditions are met:
Using either annular grooved or helical nails
Nails must be at least 25mm from the corner of the MDF panel.
Nailing is not recommended to edges of 9mm and 12mm, screwing is recommended.
Edge nailing is not recommended for MDF of 12mm thick or less.
PAINTING
For best results application of three coats is recommended.
PRODUCT BRANDS
SIZE AVAILABILITY
ADVANTAGES
DISADVANTAGES
If one does not place nails at
It is inexpensive.
It can be painted or stained to look
Shape well.
sealed.
Perforated Hardboard
High
Density
Fibre
Shoe Heel & lasts
Laminate flooring
Substrates
Embossed Panels for wall
cladding
Kitchen shutters
Flat & molded door skins
Decorative display panels
ADVANTAGES
HDF comes with a smooth surface.
HDF is High density board has more
PRODUCT BRANDS
DISADVANTAGES
A lot of carpenters prefer wood
SIZE AVAILABILITY
Pine Panels
2460mm
2620mm
2460mm
2460mm
2440mm
2440mm
x
x
x
x
x
x
2076mm
1455mm
2076mm
2076mm
2133mm
2133mm
x
x
x
x
x
x
6.4mm
7.3mm
7.6mm
9.4mm
11.4mm
11.6mm