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MINGGU X&XI
Introduction
Classifications of Cast Iron
Chemical Composition of Cast Iron
Cooling Rate of Cast Iron
Dosen:
Wahyu Wijanarko
Mechanical Engineering
ITS- Surabaya
METALLURGY II
Wahyu Wijanarko
Introduction
chemical composition
solidification process
solidification rate
heat treatments
METALLURGY II
Wahyu Wijanarko
1. Klasifikasi tergantung
dari bentuk grafit (C
yang berkumpul), atau
karbida yang terbentuk,
dan struktur mikro
dominan.
2. Tergantung juga oleh :
Komposisi kimia, Laju
pendinginan, dan
Perlakuan panas.
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
Irregular
shape
nodule
/rosette
METALLURGY II
Wahyu Wijanarko
Chemical composition:
Carbon 1.8-3.6 %
Silicon 0.5-1.9 %
Manganese
0.25-0.80
Sulfur 0.06-0.20
%
Phosphorus
0.06-0.18
%
%
METALLURGY II
Wahyu Wijanarko
Hardness brinell
375 600
BHN
Tensile strength 20.000 70.000
psi
Compressive strength 200.000 250.000 psi
Modulus of elasticity 24 28 milion psi
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METALLURGY II
Wahyu Wijanarko
liquid
primer
Komposisi
4.3% C (titik E)
2% C (titik C)
Jumlah relatif
22%
78%
reaksi eutectic
liquid + Fe3C (ledeburite)
Fasa
Fe3C
+ primer
Komposisi
6.67% C (titik D)
2% C (titik C)
Jumlah relatif
11%
89%
Pada
x :
Fasa 4
Fe3C
+ primer
Komposisi
6.67% C (titik K)
0.8% C (titik J)
Jumlah relatif
29%
71%
reaksi eutectoid
Fasa
+ Fe3C (pearlite)
Fe C
3
Komposisi
6.67% C
0.025% C
Jumlah relatif
37%
63%
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METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
Chemical composition:
Carbon 2.00-2.60
%
Silicon 1.10-1.60
%
Manganese
0.20-1.00
Sulfur 0.04-0.18
%
Phosphorus
0.18 % max
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
Ferritic
Tensile
Yield
Elongation
Strength Strength % in 2 in
1000 Psi 1000 Psi
50-60
Pearlitic 65-120
32-39
20-10
BHN
110-145
45-100 |Jurusan
16-2 Teknik Mesin
163-269
ITS|
X&XI - 18
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
Chemical composition:
Carbon 2.5-4.0 %
Silicon 1.0-3.0 %
Manganese
0.25-1.00
Sulfur 0.02-0.25
%
Phosphorus
0.05-1.0
%
%
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
Silicon
Increased fluidity
Graphitizer carbon is precipitated as primary graphite in the
form of flakes during solidification
METALLURGY II
Wahyu Wijanarko
Sulfur
Restrict graphitization
Sulfur combined carbon hard, brittle white iron
Reduce fluidity
Responsible for the presence of blowholes in casting
Combined with iron FeS
Manganese
Weakly retard primary graphitization
Strong carbide stabilizer on eutectoid graphitization
Promote pearlite formation
Combined with sulfur MnS
Manganese content two or three times the sulfur content
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METALLURGY II
Wahyu Wijanarko
Phosphorus
Combined with iron
Fe3P (iron phosphide
called steadite)
Steadite is hard and
brittle
Increased steadite
increased its hardness,
brittleness, wear
resistance and decreased
machinability
Increased fluidity
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
Normalizing
Treated to a temperature above the transformation range
Held at this temperature for a period of about 1 h/in. of maximum section
thickness
Cooled in still air to room temperature
Normalizing temperature 1625 - 1700oF
Used to enhance mechanical properties, such as hardness and tensile
strength
To restore as-cast properties that have been modified by another heat
treatment process
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Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
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METALLURGY II
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METALLURGY II
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Type A
The most desirable flake pattern
This results from a completely divorced eutectic structure
The size of the individual graphite flakes is determined by the size of the
austenite crystals around which they form
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METALLURGY II
Wahyu Wijanarko
Type C
The few large, straight graphite flakes present in type C always indicate that
the iron is hypereutectic in carbon content
Silicon and several other alloying elements reduce the carbon content of the
eutectic, and if they are present in sufficient amounts the eutectic
composition may be reduced to below 3.5 percent carbon
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
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Wahyu Wijanarko
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Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
Silicon (graphitizer)
decreases the depth of chill
Manganese
decreased the depth of chill until the sulfur has been neutralized by formation
of manganese sulfide
Above this amount, manganese increases chill depth and hardness
Phosphorus
decreases the depth of chill
Nickel
reduces the chill depth, and its influence is about one-fourth that of silicon
Gradual increase in hardness until the nickel content reaches about 5 percent
Refines the carbide structure of the chill and the gray-iron structure below the
chill
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METALLURGY II
Wahyu Wijanarko
Cooper
In additions of less than 4 percent, decreases the depth of chill
In excess of this amount the chill depth and hardness increase
Reduces ration oh the mottled portion to the white-iron portion
Molybdenum
About one-third as effective as chromium in increasing the chill depth
Improves the resistance of the chilled face to spalling, pitting, chipping and
heat checking
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METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
Chemical composition:
Carbon 3.0-4.0 %
Silicon 1.8-2.8 %
Manganese
0.1-1.00
Sulfur 0.03% max
Phosphorus
0.1% max
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
Application
Agricultural: tractor and implement parts
Automotive and diesel: crankshafts, pistons and cylinder heads;
electrical fittings, switch boxes, motor frames, and circuit breaker
parts
Mining: hoist drums, drive pulley, flywheels and elevator buckets
Steel mill: work rolls, furnace doors, table rolls and bearings
Tool and die: wrenches, levers, handles, clamp frames, chuck bodies
and miscellaneous dies for shaping steel, aluminum, brass,
bronze, and titanium
METALLURGY II
Wahyu Wijanarko
METALLURGY II
Wahyu Wijanarko
METALLURGY II
(RM-1421)
MINGGU XII
CORROSION
Dosen:
Wahyu Wijanarko
Mechanical Engineering
ITS- Surabaya
Jadwal kuliah :
Tiap hari Selasa pukul 19.40 21.20 Ruang c-119