Académique Documents
Professionnel Documents
Culture Documents
Bills of Material
TCS Internal
Topics
Setups
Component
Materials used for manufacturing the assembly
Components could be raw materials, consumables, by-products etc..
Resource
Require to perform an operation to complete the manufacturing process
Could be machine, employee, space, tools and Outside services.
Resources are assigned to departments and they are in turn assigned to an Operation.
Department
An area with in organization
Consists of one or more people, machines, or suppliers,
Where you want to collect cost and apply overhead while you complete you Operation or an assembly.
Standard BOM
Most common type of BOM used in any discrete manufacturing process,
Lists all the mandatory components required for manufacturing the product
Planning BOM
structure that includes a percentage distribution of its components.
Oracle MS/MRP uses the Planning BOM to plan its components based on the percentage distribution.
Lead Time
Time required to complete a process (could be either a manufacturing process or a procurement process).
Various types of lead-time include, Pre-Processing Lead time, Processing Lead time, Post Processing Lead time,
Fixed Lead time, Variable Lead time, Total Lead time, Cumulative Manufacturing Lead time and Cumulative
Total Lead time.
Module Overview
Bills
By what (components) ?
By how much (component quantity) ?
From where (component replenishment
info) ?
Routings
Workday Calendar
Workday
Calendar
MPS/MRP
WIP
Inventory
BOM
CRP
Type of Bills
Computer
Planning Bill
Model
Item
Desktop (80%)
Laptop (20%)
Model Bill
256MB RAM
Monitor
Option
Class Bill
Option
Class Item
Standard Bill
Picture Tube
16
17
Cabinet
Option
Resource
Warehouse
Space
Available
workdays
Available
hours
Shop Floor
Shift A
Workday Calendar
Worker
Shift
times
Machine
department
Routings
New product
design
New product
BOM
Routing
Engineering
Indented Bill
A
C
B
C
Qty = 1
Unit Cost =
$7
Qty = 2
D
E
Qty = 2
Unit Cost =
$5
Qty = 3
Unit Cost = $4
Qty = 2
Unit Cost = $22
Qty = 2
Unit Cost =
$5
Qty = 3
Unit Cost = $4
Qty = 1
Unit Cost = $7
1st Level
Rolled up Cost
Indented Bill
BILLET
DIE
SAND
Operations:
10. Heating , 20. Hammering , 30. Forging , 40. Twisting , 50. Heat
Treatment
Alternate Way of manufacturing CRANK SHAFT
CRANK SHAFT
MOLTEN METAL
CHEMICAL
MOULD
Operations:
10. Treatment , 20. Pouring , 30. Fettling , 40. Grinding , 50. Shot
Blasting , 60. Heat Treatment
16
OrderOracle Cost
Managemen
Management
t
Manufacturing BOM
Work in
Oracle
WIP
Process
Bill of
Materials
Engineering
ECO (Engg Change Orders)
Oracle
Inventory
Inventory
Items
MRP
Planning BOM
Purchasing
Outside Processing
Costing
Cost Rollups
Setups
18
BOM Parameters
Icon
Create Lower Level Supply: This setup decides the supply creation of lower level Configurations or ATO
Items. Selecting NO will only create supply for the Top level configuration items.
Config BOM Creation Allowed: Enable this in all the organizations where you manufacture or purchase your
configurations.
Use Phantom Routings: If checked will include phantom routing components, resources and Overheads in
the top level assembly. Else only the components are included.
Inherit Phantom Op Seq: Enabling this will inherit op. sequence of their parent assemblies. Else they
maintain their own sequences.
April 16, 2015
(N) Bom>Setup>Calendar
(N)
Bom>Setup>Calendar>Shifts
Define the shifts as per the business requirements.
(B) Times
There can be multiple shift and each shift can have a start and stop time.
(N)
BOM>Setup>Calendar>Dates
32
Define Routings
Define Routings
Define Routings
Define Routings
Define which operations in a routing record move transactions by defining how resources are consumed
at that operation.
The Count Point and Autocharge check boxes work together.
The Count Point and Autocharge check boxes can be set to either on or off.
However, you cannot set Count Point on and Autocharge off.
When you move assemblies from an operation with Count Point on / Autocharge on operation to another
count point operation set the same way, Work in Process automatically completes all Count Point off /
Autocharge on count point operations between them.
To transact a Count Point off / Autocharge off count point operation, you must explicitly move assemblies
into and out of that operation. Moving assemblies past a Count Point off / Autocharge off count point
operation acts as though the operation did not exist in the routing.
This is particularly useful for rework or debug operations that are performed on a portion of the
April 16, 2015
assemblies you process.
3
Define Routings
Define Routings
BOM changes done through Engineering Change Orders using Engineering Modules can
be viewed here.
Define Routings
Define Routings
(N) Navigation: BOM>Routings>Routings Details
Define Routings
You can associate multiple resources with an operation on a routing. For each resource, you can
determine if you want to include that resource in scheduling and lead time calculations. You can also
collect costs for a resource on a routing if you specified the resource as a costed resource.
Define your operation timings in the Usage Rate or Amount based on the basis. A basis of Item indicates
when your charges fluctuate with quantity change. Lot Indicates resource usage quantity is the amount
required per job (Setup Charges).
Set your scheduling options as either Yes or Prior or Next or No. Based on this, the operation will be
either scheduled or scheduled prior to this operation or scheduled next to this operation.
April 16, 2015
Define Routings
Define BOM
(N) Navigation: BOM>BOM
Click here to
know more
Define BOM
Click here to
go back
BOM Field
References
Operation Sequence: Assign your routing operation sequence on this Op.seq to assign your item to
Support for materials having fixed usage irrespective of the job size for discrete WIP job, OSFM lotbased jobs or Flow manufacturing
Accurate valuation of assembly cost where fixed quantities of materials are used for a job
In the Basis column on the Bill of Material, a component can be set as Lot. These components
have a fixed consumption quantity for any output quantity.
Common BOM
If two or more organizations manufacture the same item using the same bill of material, you
can define the bill in one organization and reference it from the other organizations. Necessary
changes must then be made to the referenced bill. You can create a common bill within the
same organization, and across multiple organizations. You have the option to create common
bills in all organizations under the current organization in the chosen organization hierarchy, or
create common bills in all organizations that have the same item master organization as the
current organization and are accessible by the user responsibility. Sharing bills across multiple
organizations minimizes the maintenance of your bills of material.
Define BOM
Many options available from Tools menu
Create Common Bill
Check for Loops
Rollup Costs
Rollup Lead Times
..
Substitute
(N) Navigation:
BOM>BOM>
Substitute
You can assign any number of substitute items to each bill component and you can assign
the same substitute item to more than one component. The substitute item quantity is the
quantity needed to replace the full component quantity. The quantity can differ from the
component usage quantity.
Planning bills and model, option class, and planning components cannot have substitute
components.
April 16, 2015
Reference Designators
BOM Attachments
Assembly : Make
Processing
Lead time
SubAssembly : Make
Cumulative Manufacturing
Lead time
Component : Buy
Cumulative Total
Lead time
Result of
Lead Time
Roll Up
Manufacturing Scheduling
Manufacturing Scheduling
Manufacturing Scheduling
Detailed Scheduling
Job Start
date / time
Op Seq 10
Res Seq 1
Res Seq 2
Res Seq 2
Op Seq 20
Res Seq 1
Res Seq 3
Res Seq 4
Op Seq 30
Res Seq 1
Res Seq 2
Scheduled = Yes
Scheduled = Next
Scheduled = Prior
Job
Completion
date / time
Scheduled = No
E- Records
Overview of Electronic Signature (e-signature) on Electronic Records (e-Records)
The Food and Drug Administration (FDA) issues new regulations for Quality Systems using
computerized software in the FDA code of Federal Regulations (CFR) Title 21 Part 11.
In general, 21 CFR Part 11 describes the requirements that must be met when using e-records and esignatures but does not describe where they are required. They are left to the discretion of medical
device manufacturers as where to use e-records and which e-signature to be used.
(More details are covered in the Oracle E- Records Implementation Guide).
E- Records
CFR Part 11 and Oracle Bill of Materials
E-records and E-signatures for Oracle Bills of Material
The following table lists the Oracle Bills of Material events seeded in Oracle ERecords.
EVENT
Bill Creation
Online
Yes
Bill Update
Online
Yes
Routing Creation
Online
Yes
Routing Update
Online
Yes
Online
No
64
Bill Comparison
Bill Comparison
Standard Reports
Department Report
Resource Report
Routing Report
71
BOM_CALENDARS
BOM_CALENDAR_DATES
BOM_CALENDAR_EXCEPTIONS
BOM_PARAMETERS
BOM_DEPARTMENTS
BOM_RESOURCES
BOM_STRUCTURES_B
BOM_COMPONENTS_B
BOM_COMPONENT_OPERATIONS
BOM_OPERATION_RESOURCES
ERD - BOM
MTL_SYSTEM_ITEMS_B
#INVENTORY_ITEM_ID
#ORGANIZATION_ID
BOM_BILL_OF_MATERIAL
S
#BILL_SEQUENCE_ID
BOM_INVENTORY_COMPONEN
TS
#COMPONENT_SEQUENCE_ID
BOM_OPERATIONAL_ROUTING
S
#ROUTING_SEQUENCE_ID
BOM_OPERATION_SEQUENCES
#OPERATION_SEQUENCE_ID
BOM_OPERATION_RESOURC
ES
#OPERATION_SEQUENCE_ID
#RESOURCE_SEQ_NUM
ERD - Calendar
BOM_WORKDAY_PATTERNS
#CALENDAR_CODE
#SHIFT_NUM
BOM_CALENDAR_EXCEPTIONS
# CALENDAR_CODE
# EXCEPTION_SET_ID
BOM_CALENDARS
#CALENDAR_CODE
BOM_CALENDAR_DATES
#CALENDAR_DATE
#CALENDAR_CODE
#EXCEPTION_SET_ID
BOM_CALENDAR_SHIFT
S
#CALENDAR_CODE
#SHIFT_NUM
BOM_SHIFT_DATES
#CALENDAR_CODE
#EXCEPTION_SET_ID
#SHIFT_DATE
#SHIFT_NUM
BOM_BILL_OF_MATERIALS_INTERFACE
BOM_COMPONENT_OPS_INTERFACE
BOM_INVENTORY_COMPONENTS_INTERFACE
BOM_OP_RESOURCES_INTERFACE
APIs
76
2.
3.
4.
5.
6.
7.
8.
9.
Key-Board is optional for the customer, but if wants to buy can only buy
either or the other.
Monitor and Mouse, are Mandatory but customer can choose his model.
Explanations:
Monitor and Mouse Since this is mandatory along with computer, optional
box is unchecked and since he has to choose either or the other, mutually
exclusive is checked.
Monitor and Mouse are optional items, the various makes of these
components are marked as Optional.
This BOM can further grow based on the customer requirements, but made short for
understanding purpose. This is just an example and help you model your actual
business requirements using these combinations.
Questions?
End Of Presentation
TCS Internal