Manufacturing

Process
Chair

Group Members

NAMES
1.
MOHAMAD FUADDIRIDZA BIN KAMARUDIN
B051210162
2.
MOHD SYARIZAL BIN ANUAR
B051110231
3.
MOHD AZIZUL HIKMI BIN SAFIAN
B051110144
4.
MOHAMMAD HANAFI BIN HAMZAH
B051110341
5.
LOH YEN CHING
B051110129

Introduction
Function :
Widely used in various sectors
Provide comfortable to the user.
Research :
Product drawing
Material selection
Manufacturing process
Alternative process

Dissemble Part
1.
2.

3.

Plastic
2 rod where GI type material with diameter
2cm
4 GI rod after bending process

3 side view
1.
2.
3.

Side view
Front view
Top view

MATERIAL SELECTION

LEANING AND
SEATING PARTS

POLYPROYLENE
Ultimate

tensile strength
: 19.7-80 MPa
Yield strength
: 12-43 MPa
Elongation
:10-20%
Advantages : -High ultimate tensile
strength
-Low density (0.91g/cm3)
-Recyclable
-High stiffness
Disadvantages : -Difficult to bond
-Low melting point

POLYSTYRENE
Ultimate tensile strength : 46-60 MPa
Yield strength
: 30MPa
Elongation
: 7%
Advantages
:-Cheap
-High melting point
-easy to form
Disadvantages :-Low ultimate tensile
strength
-Not environmentally friendly
-High density (1.05g/ cm3)

LEGS
OF
CHAIR

CARBON STEEL
Ultimate tensile strength
: 589.5 MPa
Yield strength
: 374 MPa
Elongation
: 28%
Advantages
:-High durability and
strength
-Good corrosion and
oxidation
resistance
Disadvantages :-Brittle
-High density

GALVANIZED IRON
Ultimate tensile strength : 400-540 MPa
Yield strength
: 250-540MPa
Elongation
: 20%
Advantages :-Cheap
-Low density
-Excellent corrosion and
oxidation
resistance (Because
galvanizing process
provide a
greater protection against
corrosion for iron)

Disadvantages : -Low ultimate tensile

strength
-Electrolytic action when
combined
with nonferrous metals,
such as
copper and brass.

MANUFACTURING
PROCESS

Chair Frame

Order the hollow steel from the other source an

Drill the hollow steel for the screw

Plastic Part of the Chair

Polymer is heated to a highly plastic state

Assembly and Finishing

Process
Welding the chair frame

CHAIR
ALTERNATIVE PROCESS

PLASTIC
(Polypropylene)

Injection Molding
The plastic compound is heated to a semi fluid state and
squirted into a mold under great pressure will hardens
quickly.
Advantages
High Production rates
Design flexibility
Can process a wide range of materials
Disadvantages
High initial equipment investment
High startup and running costs possible
Part must be designed for effective molding
Accurate cost prediction for molding.

Steel

Electrogalvanizing:
The immersion of iron or steel in an electrolyte, a
solution of zinc sulfate or cyanide.Electrolytic action
deposits a coating of pure zinc on the surface of the
iron or steel.
Advantages:
The thickness of the coating can be accurately
controlled using this process.
Limitations:
Natural Corrosion- exposure to the atmosphere and
by the action of rainwater
Physical Deterioration-vandalism