WEL - COME

TO
THE SEMINAR HALL
OF
GOVT. ENGINEERING COLLEGE, BIKANER

A PRACTICAL TRAINING
AT

NIMBAHERA
Submitted By:

Lalit Kumar Upadhyay

Submitted to:

Mr.Manoj Chimpa

INTRODUCTION TO JK

"J.K." stands for a father- son team, namely: Juggilal

Kamlapath Singhania .
J.K. organization started in the year 1884 at Calcutta.
J.K. started their business as trading Supplier of cotton
belts and manufacturer of small machinery parts.
In the year 1974 under the same division one more unit was
started for manufacturing of Grey Cement at Nimbahera.

Existing Plant locations and Market Reach

Gotan - Nagaur (Rajasthan)
0.47 MTPA# :Grey Cement
0.40 MTPA* :White Cement
0.3 MTPA: Wall Putty
7.5 MW: Thermal Power Plant

Nimbahera Chittorgarh (Rajasthan)

3.2 MTPA : Grey Cement
20 MW:Thermal Power Plant
13 MW: Waste Heat Recovery
15 MW (Bamania): Thermal Plant

Mangrol - Chittorgarh (Rajasthan)

0.75 MTPA - Grey Cement
Cement Plant

Muddapur - Bagalkot (Karnataka)

3 MTPA: Grey Cement
50 MW: Thermal Power Plant

Power Plant
Market Reach

Pan-India market reach

in white cement &
presence in 13 states for
grey cement. 105.5MW
of captive power and
abundant limestone
reserves

POWER DISTRIBUTION IN A
CEMENT PLANT
Electrical energy to the cement plant is supplied by

electricity board and by own generation plant.

Different Voltage requirements are based on load
HT load (11 or 6.6 or 3.3 kV) for Raw/Cement Mill main
drives, Big Hammer crushers. It Generally consists of slip
ring induction motors of rating form 500kW to 5000kW.
LT load i.e. Various Auxiliaries related to Kiln/Raw mill /
cement Mill/Packing plants/crushers/ plant lighting etc. it also
consists of variable speed drive and DC drive which are fed
via converters/rectifiers

POWER PLANTS OF JK WORKS

JK CEMENT LTD. have some Power Plants at different

places.
Thermal Power Plant Nimbahera

.
Waste heat recovery plant Nimbahera

Main Component of 132 or

220 KV Switchyard
Lightening arrester It protects electrical equipment against

the lightening / switching over voltages.

It consist of a spark gap in series with
a non linear resistor. One end of the
diverter is connected to the terminal of the
equipment and the other end is effectively
grounded. The length of the gap is set so
that normal voltage is not enough to cause
an arc but a tremendously high voltage will
breakdown the air insulation and form an arc.

Potential or voltage transformer it provides mirror

image of the actual voltage for measurement and/or

protection purposes. It is also used for energy
monitoring purpose.

Current transformer - similar to the PT, current transformers

provides mirror image of the current drawn by the system. It is

used for measurement / protection of the systems.

Circuit breaker it is used for Switching ON/OFF function

of the circuit at load/no load and also having capacity to break

the circuit at very high current at the time of fault (if any) in the
system. Depending upon arc quenching media different type of
circuit breaker are used.

Air Blast Circuit Breaker

SF6 Gas Circuit Breaker

Power Transformer it is very vital equipment in power

distribution network and converts EHT supply into desired (as

designed) voltage level.

Circuit Diagram

500 MVA Power Transformer

Parts of Transformers
Main Oil Tank
Conservator
Buchholz Relay
Radiator
Radiator Fan
Oil Gauge
Silica Gel Breather
HV Bushing and LV Bushing

CAPACITOR BANK

CAPACITOR BANK USED IN TWO MAIN SITUATIONS :

CONNECTED TO POWER SYSTEMS TO REGULATE
TRANSMISSION VOLTAGE.
CONNECTED NEAR LARGE INDUSTRIAL LOADS TO IMPROVE
POWER FACTOR.

ISOLATORS
Isolators are use to disconnect a particular branch or
operation area from supply.

INSULATORS
PIN TYPE

SUSPENSION TYPE

Relays and control panel it may be treated as brain of EHT

yard. Consists of various metering equipments, protection

relays, Mimic diagram (Isolator , CB ON/OFF status). It also
has provision of ON/OFF push button/ switch for circuit
breaker.
Types of Relays:Over voltage relay
Over current relay
Earth fault relay
Direction relay
Differential relay

Thank you
Thanks to all
Respective Teachers
And
My Friends