Académique Documents
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MANAGEMENT
MENUAL
3Accuracy 5S
= Contents =
1. What is S.V.M.?
6~29
30~51
52~56
4. Appendix
4-1. Definition of 3Accuracy 5S
57
58
59
60
2
Section
Order-1
Large
Factory, office
Goods warehouse
(Semi-manufactured goods, end goods,
material warehouse)
Cleaning
Order-2
Division
Order-2
Bottom, pipe
a classified
use painting
POINT
small
Space
Pipe
Order-4
The line
it draws
Order-5
The sign
it attaches
Stock
3Accuracy
indication
Normal position
(place & address indication)
Honest goods
(shelf item & goods item indication)
Fixed quantity
(the maximum quantity & order point &
the minimum quantity indication)
Equipment
management
detail
Order-6
Order-7
NO
NO
1- 1
2- 1
3-1
Company SYMBOL
1- 2
2- 2
3-2
Company LOGO
1- 3
2- 3
3-3
1- 4
2- 4
3-4
1- 5
2- 5
3-5
1- 6
2- 6
1- 7
2- 7
1- 8
2- 8
1- 9
2- 9
1-10
2-10
1-11
2-11
Tiger Mark
(Dangerous place, attention place) indication
1-12
2-12
1-13
2-13
1-14
2-14
1-15
2-15
1-16
2-16
1-17
2-17
1-18
2-18
1-19
2-19
1-20
2-20
1-21
2-21
1-22
2-22
1-23
1-24
1-1
Object
Standard
1-2
Object
Standard
Breath : 100mm
Yellow
Materal warehouse
7
1-3
Object
Standard
Breath :
100mm
Wall
Semimanufactured
goods
Semimanufactured
goods
End goods
End goods
A passage
LINE transit line (Breath : 100mm)
Line district
1-4
Object
1) Normal position of equipment the inside the work market the indication which it will pay.
It puts in order and habit it prevents an accident in advance
2) Applies the object which is fixed and anti it that the width is above 2M
Standard
1) The width 2M is above and the object which is fixed: With shape indication
2) The width 2M is above and anti- the object which is fixed: In corner, ,
1) Fixed object
Breath :
50mm
Yellow
Equipment
Equipment
(Breath 2M above)
(Breath 2M above)
50mm
200mm
50mm
50mm
200mm
1-5
Object
1) Normal position of equipment the inside the work market the indication which it will pay.
It puts in order and habit it prevents an accident in advance
2) Applies the object which is fixed and anti it that the width is above 2M
Standard
1) The width 2M is above and the object which is fixed: With shape indication
2) The width 2M is above and anti- the object which is fixed: In corner, ,
Breath :
25mm
2) Anti-fixed object
Yellow
Equipment
Equipment
(Breath 2M below)
(Breath 2M below)
25mm
100mm
25mm
25mm
100mm
10
1-6
Object
Inside the work market it applies in conveyor equipment (SEAT ASSEMBLY CONV. , SHUTTING OUT
CONV.)
1) The conveyor it follows in equipment circumference circumstance and and , in parallel
Standard
Breath :
50mm
CONVEYOR equipment
Yellow
1) In corner , shape indication
CONVEYOR equipment
Yellow
11
1-7
Object
Standard
Wall
Wall
Breath : 25mm
12
1-8
Object
Breath :
50mm
Yellow tape
Upstairs
Downstairs
13
1-9
Object
Standard
Wall (equipment)
Office
Separate
collection box
Breath :
25mm
14
1-10
Object
Standard
Ex)
extinguisher
normal
position
)Fire
block line
Wall (equipment)
( )
Fire
extinguisher
Fire
extinguisher
Wall (equipment)
( )
Fire
extinguisher
Yellow
mmm
))
tape
(25
( 25m
Fire
extinguisher
Fire
extinguisher
Breath :
25mm
15
1-11
Object
Standard
3 type
variation
uses
Ex)
indication
a direction
(S/C : N/S)
The
)
line
which
induces
( S/C
: N/S)
700mm
300mm
100mm
LI NE
100mm
80mm
200mm
LI NE
500mm
250mm
LINE
line (100
mm
LI
NEtransit
(
100m
m))
16
1-12
Object
Standard
) Office
line
Ex)
transit
indication
Yellow
tape
((50
50m
m))
mm
Wall
Wall
A PART
Book
case
Wall
Fire
extinguisher
B PART
Desk
flowerpot
Wall
17
1-13
Object
Standard
40mm
40m
m
35mm
35mm
30mm
30mm
15mm
15mm
Ex))Direction
where
the
motor
revolution
indication
M
OTOR
15mmm
15m
65mm
65m
m
Width
65m
m
65mm
Length
35m
m
35mm
Material
Sticker
Font
HYM
HYHead-lineM
Sticker
type
4
4 Type
18
1-14
Object
Standard
35mm
35mm
30mm
30mm
15mm
15mm
Ex))Direction
flows
which
air
indication
15mm
15m
m
40mm
40m
m
65mm
65m
m
Width
Length
65m
m
65mm
35m
m
35mm
Material
Font
Sticker HYM
HYHead-lineM
Sticker
type
4
4 Type
19
1-15
Object
Standard
40mm
35mm
30mm
15mm
15mm
65mm
Width
Length
Material
Font
Sticker type
65mm
35mm
Sticker
HYHead-lineM
4 Type
20
1-16
Object
Standard
40mm
40m
m
35mm
35mm
30mm
30mm
15mm
15mm
Ex))Direction
15mmm
15m
65mm
65m
m
Width
Length
65m
m
65mm
35m
m
35mm
Material
Font
Sticker HYM
HYHead-lineM
Sticker
type
4
4 Type
21
1-17
Object
Standard
30mm
30mm
Standard
) pin
indication
Ex)
50mm
50m
m
Width
50mm
50m
m
Length
30mm
30m
m
Material
Sticker
Font
HYHead-lineM
HY
Sticker type
4 Type
4
22
1-18
Object
Standard
Ex) loose
fastening
(matallic
pattern
)
indication
(
BOLT
& fixation
NUT) bolt & nut)
35mm
35mm
50mm
65m
m
Width
65m
m
65mm
Length
35m
m 35mm
Material
Font
HYM
Sticker
HYHead-lineM
Sticker
type
2
4 Type
23
1-19
Object
Standard
Ex))Level
indication
method
T A N K (B ON D' G ,
SUPPLY
W A T ER)
Red
R ED
Green
GR EEN
Yellow
Y E L L OW
40mm
4 0 mm
MIN
OI L ,
70m
mm
70
m
24
1-20
Object
Standard
2mmNavy blue
Width
Length
Thickness
Unit
Font
600
400
mm
HYHead-lineM
25
1-21
Object
Standard
Rack(35 6Pieces)
Introductory remark
1. It should be produced that upper and low portion of performance
standard support does not protruded
2. The in the A type indication portion fixing with the cable tie
(disconnection prevention)
performance standard
26
1-22
Object
Standard
Class
Width
Length
Material
Font
Type
Usual
indication
50mm
70mm
Fomex
HYHeadlineM
2Type
Variable
indication
30mm
70mm
Fomex
HYHeadlineM
1Type
27
1-23
Object
Standard
35mm
35mm
30mm
30mm
15mm
15mm
15mm
15mm
40mm
40m
m
65mm
65m
m
25mm
Width
65mm
65mm
Length
35mm
35mm
Material
Font
HYM
Sticker
Sticker
HYHead-lineM
type
6 Type
28
1-24
Object
Standard
40mm
35mm
30mm
15mm
Ex) Steam
indication
) direction
15mm
65mm
Width
Length
Material
65mm 65mm
35mm
35mm
Sticker HYM
HYHead-lineM 4
Font
Sticker type
4 Type
29
2-1
Object
Standard
Reference data
Reference data
30
2-2
Object
Standard
1) No-smoking district indication : The factory inside whole area, smoking district indication, the place
designated each department smoking area
2) Affix location : Each place it agrees with the gaze of the person and it is visible most well the place
3) Standard : Diagram reference
31
2-3
Object
1) It prevent a safety accident from the case that will be obstacle on top of the company
internal road, as digitizing and indicating the height from the ground
2) The various utility lines that is located on top of the road
1) It is established in the lower center portion of obstacle on road
Standard
Width
Length
Thickness
Material
Font
400mm
200mm
2.5mm
Acrylic
Gul-rim che
32
2-4
Object
Through showing the objective, safety rules and observance facts of the TPM activity,
there are not accidents during the TPM activity
Standard
It affixes in the place where the transit of the person is many and the place where it is
visible well
Safety protective
equipment
wearing
Cleaning
prohibition
in equipment
mobility
Disaster
Safety device
normal yes or no
It secures
the illumination
of the dark place
Breakdown
Defectiveness
ZERO
Safety it has
the mind which
it does first of all
Electric shock
danger it removes
in advance
The finishing
operation which
is perfect
33
2-5
Object
1) It indicates the trace location of the fixture above the desk accurately and the habit
which it puts in order does to get into the body
2) Computer main body and telephone ( attention: The monitor is not application)
Standard
Breath:10
mm
PC
main body
Above a desk
34
2-6
Object
It indicates the desk and a bookcase location accurately and the putting in order habit
does to get into in the body
Standard
PC
Under a desk
Breath :
25mm
Above a desk
Under a desk
PC
Above a desk
Yellow tape
PC
Above a desk
Yellow tape
35
2-7
Object
Standard
Yellow tape
Pollen
(Hanger)
36
2-8
Object
Standard
1) It selects the conservation of electricity responsible person in all illuminations S/W the inside the factories
and it manages it practices an illumination S/W and an energy curtailment
2) It limits in illumination S/W of the form which attaches in the wall and tumbler S/W
( Illumination panel and the pendant S/W exclusion)
1) It selects the person who from illumination S/W works in most near place with the conservation of
electricity object person
2) Standard : Diagram reference
Team
name
name
The S/flow it
uses
photograph
file
Photo
37
2-9
Object
Standard
Business
class of
position/name
TEAM
PART
When the
name of user,
it is indicated
in the office
entrance, it will
be satisfied the
inside, outside
external
customer of the
company and it
will be able to
inspire the image
38
2-10
Object
Standard
Above bell 3
put down
the telephone
Thank you
Goodbye
(35mm)
Answer
the telephone
Number
Charge
(60mm)
39
2-11
Object
Standard
Through indicating the tiger mark in the place that is need to inform the danger and an attention inside
the whole factory, it prevents the safety accident in advance
Standard : Diagram reference
9 0 0 mm
Ex)
place
tiger
indication
Dangerous
) ( (attention)
)
mark
50m
m
50m
m
400m
m
( (1).
1) . Breadth
50mm
50mm
TYPE
TYPE
1)
:
1)
Application
: Width
length
of the
indication
1M
2)
Color
tone
:
Yellow
and
black
paint
2) :
3)
Angle :: 45
3)
45
4)
: 50m
4)
Breadth
: 50m
mm
1m
above 2m
the place
which is below
2) Color tone
: Yellow1M
and
black2M
paint
2)
3)
Angle :: 45
3) : 45
4)
Breadth
: 100m
mm
4)
: 100m
1 6 0 0 mm
1) :
100m
m
100m
m
2m
the place
which is
an above
2) Color tone
: Yellow2M
and
black paint
2)
3)
Angle :: 45
3) : 45
4)
Breadth
: 150m
mm
4) : 150m
1) :
Attention
fact
1) while
1) When
purely
being active
the inside the
factory indicating
with oneself, observance fact
- : ( , , H- )
- The application
object
:
All
pillars
(cylinder,
square
and
H-beam
etc) inside factories
- 1M
100m
m
.
- Above
1m until it indicates
2)Type
from the bottom
2)
with
2) While pure being active the place where the pillar is not recommends it observes 1) TYPE which it shows above
40
2-12
real-name
Fire extinguisher
200mm
It does
not put the
product
or the
thing
Standard
2) Standard :
Diagram reference
Photo
NO
160mm
41
2-13
Object
1) The Room indication it attaches and who it searches to be easy, in order to be convenient
2) Executive room, office and conference room of each team, divestiture room, rest room etc
Standard
1) In the top center department of the entrance and exit threshold it attaches at width
2) Standard : Diagram reference
Ex)
sign
)Various
ROOM
ROOM
Silver
Navy
blue
1 1 0 mm
Red
30mm
300mm
Width
300mm
Length
300mm
110mm
110mm
Thickness
5mm
5mm
Material
Acrylic
Font
HYHead-lineM
HYM
42
2-14
Object
Standard
43
2-15
Object
Standard
Verticality
Horizontality
Attention fact
1) When It falls from the bottom, using it like showing above in the soft blue paper and with
deep dark blue (letter) it outputs
2) The bottom marking makes the summer solstice instead of letter petal and spray marking it does with yellow color
44
2-16
Object
2) By preventing that the B/NUT comes loose, prevent the defectiveness, an accident,
pollution and the life reduction of machine
3) The PUMP, the MOTOR, the FAN and the COUPLING etc. the forecast place which
come loose because of vibration
Standard
1) After the removal of the pollution source of circumference and the marking
indication of existing, marking it
2) The BOLT does mark until the screw thread
(diameter 12mm in the B/NUT above application)
3) The indication does with the TAPE, the FILM and the PAINTING
4) The thickness of the line does 2~5mm with it uses a red and the yellow
Ex))BOLT,
NUT
B OL
T marking
,NU T indication
B OL T
& NUT
B OL T
2~5m
m
45
2-17
Object
Standard
1) it attaches sectioning the men room and the ladies room (It attaches the indication
of side department under a given condition of the man and the ladies room)
2) In the top center department of the entrance and exit threshold it attaches
an indication / the side makes use of the both faces, it attaches
) Company
Ex)
internal
res room sign
Navy
blue
Front
GENTLE MAN
30mm
Side
LADY
Silver
Red
170mm
REST ROOM
Width
Length
200mm
200mm
Thickness
5mm
Font
Gul-im
46
2-18
Object
Standard
value or takes off classified by color, it makes to check easily and also maximize
the measure efficiency
2) Manometer, Thermometer, Oil gage and Vacuum gage etc
1) The marking does with the TAPE and the FILE etc (must know a standard value and
observe the periodical official approval and revision)
2) The gage that is able to open Indicates on the inside of a pane
Ex) GAGE
control limit indication
) GA GE
Standard
(Green)
(GREEN)
Minimum
(Yellow)
(Y
EL L OW)
Maximum
(Red)
(RED)
20
30
10
40
47
2-19
Object
Standard
Indication scope : The place where is thought that there is danger of safety, the place that
must observe the safety rule
120mm
Ex) )
Safety
mark
words
board
700mm
Width
length
700mmm
700m
120mmm
120m
Thickness
3mm
3m
m
Font style
HY Head-line M
HYM
48
2-20
Object
Standard
Ex)
cart(BOX)
color standard`
)A trash
(
BOX)
A trash box
A trash can
A gunny bag
A trash cart
PIPE
PI
PE(
(With ivory
color painting)
)
49
2-21
Object
that will be caused by the rotary body and the pulley and the coupling etc.
while working, it prevents the accident that can be occurred, beforehand
2)Object : V-BELT COVER, CHAIN COVER, COUPLING COVER, Order A body of revolution
Standard
50
2-22
Object
Standard
51
3-1
Company SYMBOL
Object
It applies in the various form which is in the process of using from the inside and
outside of the company
Standard
NOTE :
1) In CENTER LINE symmetry
2) Ratio(A : B = 1 : 2)
3) COLOR : GOLD(YELLOW)
52
3-2
Company LOGO
Object
1) Through deciding each literary style standard of company name, when literary style using,
it plan the convenience
Standard
1) It applies in the various forms which is in the process of using from the inside and outside
the company
2) Standard : Diagram reference
53
3-3
Object
It decides the standard of the visiting card which it uses from inside the company and
it manages efficiently
Standard
54
3-4
Object
Through dividing the indication that is classified by class, duty, team using inside the company,
it plan the convenience
Standard
55
3-5
Object
It applies in the various form which is in the process of using from the inside and
outside of the company
Standard
56
4. Appendix
4-1. Definition of 3Accuracy 5S
Make a High efficient, Clear, Worthwhile and thorough self-management work place
Arrangement
<Management of classified layer,
Occurrence origin, Countermeasure>
Get rid of unnecessary things,
General cleaning,
Leak/Contamination occurrence origin,
Defect/Damage portion conservation
Purity
<The management which
it sees with the eye
and standardization of 3s>
5s calendar,
Extinguisher indication,
Pipe color,
Valve opening and
shutting indication,
transparence,
direction/rotation indication,
control limit indication,
belt standard indication
Order
Living
<taking to habit and make
an orderly work place>
Greeting,
Getting dress and
Wearing protective equipment,
Abnormality treatment train,
5s manual, Diagnosis
Cleaning
<Cleaning inspection, Come to clean>
Cleaning inspection improve easily,
Personal assignment and my machine,
5s for 3minutes,
The place that lay emphasis on cleaning,
Cleaning inspection and removing defect
57
Order
Order
Arrangement
Get rid of
unnecessary
things
[the solution
of searching]
When
the work converse,
arrange the preparative
parts and tools
Cleaning
inspection of
equipment
Extract
and improve the defect
of the equipments
Jig and inspection tool
Cleaning
Maintaining justice
Life continuation of
the consumption goods
Pollution regulation observance
product
Neat and
pure work environment
Safe work
Proper work
Proper measurement
Equipment
Living
The order
and cleaning of
the work place
Worker
Purity
58
P
5s motion activity
evaluations
5s motion diagnoses
Problem improvement
countermeasure and execution
Periodical
diagnosis
execution
Standardization and
maintaining management
Arrangement and
order execution
Cleaning and
purity execution
Evolving
the 5s
activity
which it
sees with
the eye
C
Living
( proper mental attitude
to keep the 5s activity )
Standardization
( 5s motion, the management
which it sees with the eye )
59
Same camera
Same position
It photographs with same direction
Mirroring and seeing the fault and the weak point at the glass
60
Concluding Remarks
The human being is the animal that makes a mistake. One of those, we commit a most many
mistakes from judgment and memory. So we need a system that doesnt make this mistake, for
preventing the equipment breakdown and product defect through the Standard of visible
management (3Accuracy 5s) activity.
Like this, Standard of visual management (3Accuracy 5s) make whoever can know the existence
and nonexistence of the abnormality, and we can remark that it is the flower of the selfpreservation activity. But we are promoting, Standard of visual management (3Accuracy 5S)
activity, we often witness the fact that from the promotion method or indication method it is
managed each and every factory differently.
So we need to establish more systematically the management which it sees with the eye when we
promote Standard of visual management (3Accuracy 5S), hence we set up the new one.
Wishing that Standard of visual management is a little help to the Quality improvement activity
at the work place, and lets endeavor all together for being more new Standard of visual
management (3Accuracy 5S) through the perpetual research and improvement.
2003 October 1st
HANIL E - HWA Quality Management Part
Chief Kim Jong-Gu
61