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STANDARD OF VISUAL

MANAGEMENT
MENUAL

3Accuracy 5S

HANIL E-HWA co., ltd.


Quality Management Headquarters

= Contents =
1. What is S.V.M.?

2. Pursuing point of S.V.M. 4


3. S.V.M. LIST

S.V.M. diagram (partition line/ transit line)


S.V.M. diagram (attached matter)
S.V.M. diagram (etc)

6~29

30~51

52~56

4. Appendix
4-1. Definition of 3Accuracy 5S

57

4-2. Propulsion order of 3Accuracy 5S

58

4-3. PDCA CYCLE of 3Accuracy 5S

59

4-4. A fixed point photographing

60
2

1. What is the Standard of visual management?


1. Definition : The normality and abnormality who the possibility of examining in
look in order to be
2. Principle
2-1. visibility : Color it manages with indication or sign
2-2. purity : It does to show the hidden position place or changes a location
2-3. Control limit indication : It indicates that the limit of abnormality and normality
fixed quantity
3.POINT
3-1. Far to stand the possibility of trying to read in order to be
3-2. Who it uses and in order to be convenient
3-3. It indicates in the place which it wants managing importance
3-4. Who there to be a possibility of defending and in order to repair
3-5. It probably is good, it probably is bad, there is a possibility of knowing and who
there must be it will be able to indicate
3-6. Must become the place help which the place which works does neatly and tidily
3-7. Being an immediacy, must maintain the environment which is comfortable

2. Standard of visible management POINT


Item

Section

Order-1

Large

Space cleaning (ceiling , wall)

Cleaning from above does in lower part


It shakes off or it does not blow
It wipes with the vacuum cleaner or the dust cloth

Factory, office
Goods warehouse
(Semi-manufactured goods, end goods,
material warehouse)

It shares the pillar with use house number


Horizontal direction block mark (A,B,C)
Vertical address indication (02, 03, 04 )

Cleaning

Order-2

Division

Order-2

Bottom, pipe
a classified
use painting

POINT

small

Space
Pipe

Work delay color


Passage color
Rest thread color
Classified use color

It selects the color which is suitable in use


Work area, transit area classified factory dividing management
The passage if possible the straight line
Is not bottom unevenness, irrigation
(indication of pipe contents and destination )

Order-4

The line
it draws

Partition line / Transit line /


Opening and Shutting line
Line of the piling place
(stock, inferior goods, a workbench )
Entrance line

Order-5

The sign
it attaches

Factory sign (line, process, machine)


Reserve rock stocks
(vehicle rock, inferior goods rock)
Office, ROOM sign (safety indication)

The sign is big and it does to be positive


It divides the color which it follows in line process

Stock
3Accuracy
indication

Normal position
(place & address indication)
Honest goods
(shelf item & goods item indication)
Fixed quantity
(the maximum quantity & order point &
the minimum quantity indication)

How many it is what to where to know


The item indication does the location fringe land easily
It does there to be a possibility of knowing to a look quantity
Absoluteness it does not put in shelf place

Equipment
management
detail

Cleaning, Oiling, Check


(particularly item, role, period, type)
Inspection limit indication
(OIL level, meta, temperature limit)
Inspection order indication
Valve opening & shutting indication
(pipe IN-OUT)

The item divides with the shape


The role divides at size
The period divides with color
It divides the type of oil with character or number.
The inspection limit is possible the abnormality judgment faraway
Valve opening and shutting does to be converted easily

Order-6

Order-7

It draws if possible in the straight line


(at the front it sees and it is easy, it moves, it is easy indication)
Minimize the corner portion
(The corner avoids a right angle/ Chamfer)
Each line divides with color

3. Standard of visual management LIST


NO

Block line / Transit line type

NO

NO

1- 1

Every kind gate post sign

2- 1

Desk drawer indication

3-1

Company SYMBOL

1- 2

Transit line indication

2- 2

No-smoking (smoking) district indication

3-2

Company LOGO

1- 3

Semi-manufactured goods and end goods block line indication

2- 3

Obstacle height sign

3-3

The visiting card


specification

1- 4

Equipment breath 2M above block line indication

2- 4

TPM diagram of safety system

3-4

Classified by class, duty,


team marking

1- 5

Equipment breath 2M below block line indication

2- 5

Fixture traces indication above a desk

3-5

The identification tag


specification

1- 6

CONVEYOR equipment block line indication

2- 6

Desk and bookcase traces indication

1- 7

DOOR block line indication

2- 7

Cylindrical traces indication

1- 8

Stairway walking line indication

2- 8

Conservation of electricity responsible person


indication

1- 9

Separate collection box block line indication

2- 9

Personal (PC) real-name system indication

1-10

Fire extinguisher normal position block line indication

2-10

Transformation manners indication

1-11

The indication which induces a building inside direction

2-11

Tiger Mark
(Dangerous place, attention place) indication

1-12

Office transit line indication

2-12

Fire extinguisher real-name system indication

1-13

Direction where the motor rotates indication

2-13

Company internal room sign

1-14

Direction which air flows indication

2-14

Air conditioning suitable standard

1-15

Cooling water direction indication

2-15

Equipment N/P indication

1-16

Gas direction indication

2-16

Bolt, nut marking at a time and according to their


colors indication

1-17

Standard pin indication

2-17

Company internal toilet sign

1-18

The matallic pattern comes loose fastening indication

2-18

GAGE control limit indication

1-19

Level indication(BONDG TANK)

2-19

Safety mark words board

1-20

3Accuracy 5S management indication

2-20

A trash cart[BOX] color standard

1-21

It indicates a process name

2-21

A body of revolution safety cover

1-22

Valve opening and closing standard

2-22

Production line status board indication

1-23

Direction of oil indication

1-24

Direction of Steam indication

1-1
Object

Every kind gate post sign


1) It plans the convenience of the person who with the box enters and leaves
an indication in the various entrance and exit door
2) The manual entrance and exit door which is established inside the building

Standard

1) It attaches in entrance and exit doorknob portion 2) Standard : Diagram reference

Ex) Gate post sign

1-2
Object

Transit line indication


1) It divides the transit of the person and the vehicle and it secures workers safety
2) The line it draws in the equipment side which is established

Standard

Standard : Diagram reference

Ex) LINE transit line

Breath : 100mm

Yellow

Materal warehouse
7

1-3
Object
Standard

Semi-manufactured goods and end goods block line


indication
It manages the work market undergarment semi-manufactured goods and end goods PALLET
inside the block line and defectiveness and quantity the width is not mixed not to be to
arrange and put in order, it manages
Standard : Diagram reference

Ex) The block line which shows


the semi-manufactured goods and end goods load place

Breath :
100mm

Wall

Semimanufactured
goods

Semimanufactured
goods

End goods

End goods

A passage
LINE transit line (Breath : 100mm)

Line district

1-4

Equipment breath 2M above block line indication

Object

1) Normal position of equipment the inside the work market the indication which it will pay.
It puts in order and habit it prevents an accident in advance
2) Applies the object which is fixed and anti it that the width is above 2M

Standard

1) The width 2M is above and the object which is fixed: With shape indication
2) The width 2M is above and anti- the object which is fixed: In corner, ,

Ex) Breath of equipment 2M above trace


2) Anti-fixed object

1) Fixed object

Breath :
50mm

Yellow

Equipment

Equipment

(Breath 2M above)

(Breath 2M above)
50mm

200mm

50mm

50mm

200mm

1-5

Equipment width 2M below block line indication

Object

1) Normal position of equipment the inside the work market the indication which it will pay.
It puts in order and habit it prevents an accident in advance
2) Applies the object which is fixed and anti it that the width is above 2M

Standard

1) The width 2M is above and the object which is fixed: With shape indication
2) The width 2M is above and anti- the object which is fixed: In corner, ,

Breath :
25mm

Ex) Breath of equipment 2M below trace


1) Fixed object

2) Anti-fixed object
Yellow

Equipment

Equipment

(Breath 2M below)

(Breath 2M below)
25mm

100mm

25mm

25mm

100mm

10

1-6

CONVEYOR equipment block line indication

Object

Inside the work market it applies in conveyor equipment (SEAT ASSEMBLY CONV. , SHUTTING OUT
CONV.)
1) The conveyor it follows in equipment circumference circumstance and and , in parallel

Standard

2) Standard : Illustration reference

Breath :
50mm

Ex) CONVEYPR equipment trace


1) Shape indication

CONVEYOR equipment

Yellow
1) In corner , shape indication

CONVEYOR equipment

Yellow
11

1-7
Object
Standard

DOOR block line indication


Opening the work place undergarment DOOR and the DOOR of the office,
it indicates the direction which is opened and it prevents an accident
in advance
Standard : Diagram reference

Ex) DOOR block line indication

Wall

Wall

Breath : 25mm

12

1-8
Object

Stairway walking line indication


Be accustomed to the left transit, it maintains an order and prevents an accident

Standard Standard : Diagram reference

Ex) Stairway walking line


Yellow tape
(breath 50mm)

Breath :
50mm

Yellow tape

Upstairs

Downstairs

13

1-9
Object
Standard

Separate collection box block line indication


1) It sets the location of the trash separate collection box accurately and is put
in order to have the habit which it does
2) Trash boxes of site, office 3 grade separate collection boxes
Standard : Diagram reference

Ex) Separate collection box block line


Wall (equipment)
Attaching trash cart

Yellow tape (25mm)

Independent trash cart

Wall (equipment)
Office

Separate
collection box

Yellow tape (25mm)

Breath :
25mm

14

1-10
Object
Standard

Fire extinguisher normal position block line indication


It sets a fire extinguisher location accurately in the work place when the fire
occurs, it is easy, it searches quickly, movement and extinguish a fire
Standard : Diagram reference

Ex)
extinguisher
normal
position
)Fire


block line
Wall (equipment)

( )
Fire

extinguisher

Fire

extinguisher

Wall (equipment)

( )
Fire

extinguisher

Yellow
mmm
))

tape
(25
( 25m

Fire

extinguisher

Fire

extinguisher

Breath :
25mm

15

1-11
Object
Standard

The indication which induces a building inside direction


1) To go the inside the building the possibility of searching the place easily
in order to be, it guides
2) Crossroads point inside building (Factory)

3 type
variation
uses

Standard : Diagram reference

Ex)
indication
a direction
(S/C : N/S)
The
)
line
which
induces
( S/C
: N/S)

700mm
300mm
100mm

LI NE

100mm

80mm

200mm

LI NE

500mm

250mm

LINE
line (100
mm
LI
NEtransit
(
100m
m))

16

1-12
Object
Standard

Office transit line indication


It divides a business space and the transit of the person and the business environment
which is comfortable it creates
1) Line color : yellow type 2) Breath : 50mm 3) Standard : Diagram reference

) Office

line

Ex)
transit
indication

Yellow
tape

((50
50m
m))
mm

Wall

Wall

A PART

Book
case

Wall

Fire
extinguisher

B PART

Desk

flowerpot

Wall

17

1-13
Object
Standard

Direction where the motor revolution indication


1) It indicates a revolution direction clearly and prevents the insecurity, loss which is
caused by with reverse rotation
2) Object : MOTOR, FAN, PUMP, GEAR HEAD
1) In safety COVER, the FAN and the HOUSING it indicates on top or the front
2) 4 types to be in the process of operating the possibility of knowing easily in order to
be from worker direction, it attaches

40mm
40m
m

35mm
35mm

30mm
30mm

15mm

15mm

Ex))Direction
where
the
motor
revolution
indication

M
OTOR

15mmm
15m

65mm
65m
m

Width

65m
m

65mm


Length
35m
m

35mm

Material

Sticker

Font

HYM

HYHead-lineM

Sticker
type
4

4 Type

18

1-14
Object
Standard

Direction which air flows indication


1) Fluid name of pipe, It knows the direction which flows and it does easily
2) The application object : AIR LINE
1) The pipe shows the direction indication sticker after PAINTING one with designation color
2) Vertical pipe indicates from the bottom 1500mm, the equipment side portion indicates
from the IN, OUT 300mm
3) 4type it is right in form and visible from worker direction

35mm

35mm

30mm

30mm

15mm

15mm

Ex))Direction
flows

which
air
indication

15mm
15m
m

40mm
40m
m
65mm
65m
m

Width

Length

65m
m
65mm

35m
m
35mm

Material

Font

Sticker HYM
HYHead-lineM

Sticker
type

4
4 Type

19

1-15
Object
Standard

Cooling water direction indication


1) Fluid name of pipe, It knows the direction which flows and it does easily
2) The application object : Cooling water LINE
1) The pipe shows the direction indication sticker after PAINTING one with designation color
2) Vertical pipe indicates from the bottom 1500mm, the equipment side portion indicates
from the IN, OUT 300mm
3) 4type it is right in form and visible from worker direction

40mm

35mm

30mm

15mm

Ex) Direction which cooling water flows indication

15mm

65mm

Width

Length

Material

Font

Sticker type

65mm

35mm

Sticker

HYHead-lineM

4 Type

20

1-16
Object
Standard

Gas direction indication


1) Fluid name of pipe, It knows the direction which flows and it does easily
2) The application object : City gas LINE
1) The pipe shows the direction indication sticker after PAINTING one with designation color
2) Vertical pipe indicates from the bottom 1500mm, the equipment side portion indicates
from the IN, OUT 300mm
3) 4type it is right in form and visible from worker direction

40mm
40m
m

35mm
35mm

30mm
30mm

15mm

15mm

Ex))Direction

which city gas flows indication

15mmm
15m

65mm
65m
m

Width

Length

65m
m
65mm

35m
m
35mm

Material

Font

Sticker HYM
HYHead-lineM

Sticker
type

4
4 Type

21

1-17
Object

Standard pin indication


1) It indicates the standard pin to know easily with naked eyes
1) After removing be imbrued to attachment location of the standard pin, it attaches

Standard

2) The standard pin coat of paint does with yellow color


3) 4type it is right in form and visible from worker direction.

30mm

30mm

Standard
) pin
indication

Ex)

50mm
50m
m

Width

50mm
50m
m

Length

30mm
30m
m

Material

Sticker

Font

HYHead-lineM
HY

Sticker type

4 Type
4

22

1-18
Object

The matallic pattern comes loose fastening indication


1) It makes easy to know the fastening, loose indication of matallic patterns Bolt & Nut
2) The application object : Press matallic pattern fixation bolt & nut

Standard

1) After removing be imbrued of equipment affix location, it attaches


2) 2type it is right in form and visible from worker direction

Ex) loose
fastening
(matallic
pattern
)

indication
(
BOLT
& fixation
NUT) bolt & nut)

35mm

35mm

Upper matallic pattern affix

50mm
65m
m

Low matallic pattern affix

Width

65m
m
65mm

Length

35m
m 35mm

Material

Font

HYM
Sticker
HYHead-lineM

Sticker
type

2
4 Type

23

1-19

Level indication (BONDG TANK)


1) Through the control level marking, anyone can identify easily and
take measure or do feedback when they see the abnormality of the marking

Object

2) The place where it needs control level marking

Standard

1) Standard color (Maximum/RED, Supplement point /GREEN, Minimum /YELLOW)

Ex))Level
indication
method
T A N K (B ON D' G ,

TANK (BONDG, OIL, WATER)


MAX

SUPPLY

W A T ER)

Red

R ED

Green

GR EEN

Yellow

Y E L L OW

40mm

4 0 mm

MIN

OI L ,

70m
mm
70
m

24

1-20
Object
Standard

3Accuracy 5S management indication


It manages all sorts of containers, metallic pattern that are kept in interior and exterior of factory
Standard : Diagram reference (2 type)

Ex) 3Accuracy 5S management sign indication


5mmNavy blue

2mmNavy blue

Width

Length

Thickness

Unit

Font

600

400

mm

HYHead-lineM

25

1-21
Object
Standard

It indicates the process name


Through showing the process name of production line equipment,
it promotes the convenience of workers
Standard : Diagram reference
(The use yes or no of the one-section/two sections of process name follows according as site)

Ex) The process name

Rack(35 6Pieces)

Introductory remark
1. It should be produced that upper and low portion of performance
standard support does not protruded
2. The in the A type indication portion fixing with the cable tie
(disconnection prevention)

performance standard

3. This performance standard will apply in the D/T equipment and


the simple workbench
(# Establishment of SEAT equipment and other equipment are fit for use)

Support (8 - 2Piceces Quill shaft)

Fixed Pipe(19 1 Piece)


U Clamp fixation

26

1-22
Object
Standard

Valve opening and closing standard


All V/V type which are fabricated with the HANDLE of various V/V of equipment
1) It attaches hanging on the V/V HANDLE department
2) V/V opening and shutting marking are 3 types :
Usual it is closing, usual it is opening, variable
Ex) Usual it is opening and closing
indication

Ex) Usual it is opening and closing indication

Class

Width

Length

Material

Font

Type

Usual
indication

50mm

70mm

Fomex

HYHeadlineM

2Type

Variable
indication

30mm

70mm

Fomex

HYHeadlineM

1Type

27

1-23
Object
Standard

Standard of oil direction


1) Fluid name of pipe, It knows the direction which flows and it does easily
2) The application object : Oil pipe
1) The pipe shows the direction indication sticker(coating) after PAINTING
one with designation color
2) 6type it is right in form and visible from worker direction

35mm
35mm

30mm
30mm

15mm
15mm

Ex) Oil direction


indication
)

15mm
15mm

40mm
40m
m
65mm
65m
m

25mm

Width

65mm

65mm

Length

35mm

35mm

Material

Font

HYM

Sticker

Sticker

HYHead-lineM

type

6 Type

28

1-24
Object
Standard

Direction of Steam indication


1) Fluid name of pipe, It knows the direction which flows and it does easily
2) The application object : Steam pipe
1) The pipe shows the direction indication sticker(coating) after PAINTING
one with designation color
2) 4type it is right in form and visible from worker direction

40mm

35mm

30mm

15mm

Ex) Steam
indication
) direction

15mm

65mm

Width

Length

Material

65mm 65mm

35mm
35mm

Sticker HYM
HYHead-lineM 4

Font
Sticker type
4 Type

29

2-1

Desk drawer indication

Object

An office and work place is indicated use classified by desk drawer

Standard

Standard : Diagram reference

Ex) Desk drawer indication

Ground color : white

Font style : Dod-um che 24 thick

Reference data

Progress document Personal thing


Business article

Reference data
30

2-2
Object

No-smoking (smoking) area indication


1) It removes second hand damages of the non-smoker that is caused by with the smoker and creates
the cheerful service environment
2) The Inside factory whole area (office, conference room and dress room, rest room etc. public place)

Standard

1) No-smoking district indication : The factory inside whole area, smoking district indication, the place
designated each department smoking area
2) Affix location : Each place it agrees with the gaze of the person and it is visible most well the place
3) Standard : Diagram reference

Ex) No-smoking and smoking area indication

31

2-3

Obstacle height sign

Object

1) It prevent a safety accident from the case that will be obstacle on top of the company
internal road, as digitizing and indicating the height from the ground
2) The various utility lines that is located on top of the road
1) It is established in the lower center portion of obstacle on road

Standard

2) It is establish in the top center of building entrance and exit door


3) Standard : Diagram reference

Ex) Obstacle height sign

Width

Length

Thickness

Material

Font

400mm

200mm

2.5mm

Acrylic

Gul-rim che

32

2-4

TPM diagram of safety system

Object

Through showing the objective, safety rules and observance facts of the TPM activity,
there are not accidents during the TPM activity

Standard

It affixes in the place where the transit of the person is many and the place where it is
visible well

TPM diagram of safety system

Safety protective
equipment
wearing

Cleaning
prohibition
in equipment
mobility

Disaster

Safety device
normal yes or no

It secures
the illumination
of the dark place

Breakdown
Defectiveness

ZERO

Safety it has
the mind which
it does first of all

Jig & fix use

Electric shock
danger it removes
in advance

The finishing
operation which
is perfect

33

2-5

Fixture traces indication above a desk

Object

1) It indicates the trace location of the fixture above the desk accurately and the habit
which it puts in order does to get into the body
2) Computer main body and telephone ( attention: The monitor is not application)

Standard

Standard : Diagram reference

Ex) Fixture traces indication above a desk


Yellow tape
(10mm)

Breath:10
mm

PC
main body

Above a desk

34

2-6

Desk and bookcase traces indication

Object

It indicates the desk and a bookcase location accurately and the putting in order habit
does to get into in the body

Standard

Standard : Diagram reference

Ex) Desk and bookcase traces indication

PC
Under a desk

Breath :
25mm

Above a desk
Under a desk

PC

Above a desk
Yellow tape

PC

Above a desk
Yellow tape

35

2-7

Cylindrical traces indication

Object

1) It indicates the trace not in the square but circular thing


2) Object : Independent pollen and hanger

Standard

Standard : Diagram reference

Ex) Cylindrical traces indication

Yellow tape

Pollen
(Hanger)

36

2-8

Conservation of electricity responsible person indication

Object

Standard

1) It selects the conservation of electricity responsible person in all illuminations S/W the inside the factories
and it manages it practices an illumination S/W and an energy curtailment
2) It limits in illumination S/W of the form which attaches in the wall and tumbler S/W
( Illumination panel and the pendant S/W exclusion)
1) It selects the person who from illumination S/W works in most near place with the conservation of
electricity object person
2) Standard : Diagram reference

Ex) Illumination S/W conservation of electricity responsible person indication

Team
name
name

The S/flow it
uses
photograph
file

Photo

The power saving manager NAME


PLATE attach position
Illumination SWITCH

37

2-9

Personal (PC) real-name system indication

Object

1) All computers which it uses from inside the factory


2) It indicates a personal real-name(PC) and it is satisfied the inside, outside external
customers of the company

Standard

1) On monitor top affix


2) Standard : Diagram reference

Ex) Real-name system indication

What can I do for you?


Position
Photo

Business
class of
position/name

TEAM

PART

When the
name of user,
it is indicated
in the office
entrance, it will
be satisfied the
inside, outside
external
customer of the
company and it
will be able to
inspire the image

38

2-10
Object

Transformation manners indication


1) All telephones inside factories
2) With the manners practice which transforms inside the company, external customer
satisfaction and image inspiration

Standard

1) On telephone center top affix


2) Standard : Diagram reference

Ex) Transformation manners indication

Above bell 3
put down
the telephone

Thank you

(Team name, business, name, class)

It receives lately and it is sorry

(Team name, business, name, class)

Goodbye

(35mm)

Answer
the telephone

Number
Charge

(60mm)

39

2-11

Tiger Mark(Dangerous place, attention place) indication

Object
Standard

Through indicating the tiger mark in the place that is need to inform the danger and an attention inside
the whole factory, it prevents the safety accident in advance
Standard : Diagram reference

9 0 0 mm

Ex)
place
tiger
indication
Dangerous
) ( (attention)
)

mark

50m
m

50m
m

400m
m

( (1).
1) . Breadth
50mm
50mm
TYPE
TYPE
1)
:

1)
Application
: Width
length
of the
indication
1M
2)
Color
tone
:
Yellow
and
black
paint
2) :
3)
Angle :: 45
3)
45
4)
: 50m
4)
Breadth
: 50m
mm

area 1M the place which is below

(2). Breadth 100mm TYPE


( 2)
. : From
100m
m TYPE
1) Application
in width
length of the indication area one piece

1m
above 2m
the place
which is below

2) Color tone
: Yellow1M
and
black2M
paint


2)

3)
Angle :: 45
3) : 45
4)
Breadth
: 100m
mm
4)
: 100m

1 6 0 0 mm

1) :
100m
m
100m
m

(3). Breadth 150mm TYPE


( 3)
.
150m
m TYPE
1)Application
: From
in width
length of the indication area one piece
45
600m
m

2m
the place
which is
an above

2) Color tone
: Yellow2M
and
black paint

2)

3)
Angle :: 45
3) : 45
4)
Breadth
: 150m
mm
4) : 150m
1) :

Attention
fact

1) while

1) When
purely
being active
the inside the
factory indicating
with oneself, observance fact
- : ( , , H- )
- The application
object
:
All
pillars
(cylinder,
square
and
H-beam
etc) inside factories
- 1M
100m
m
.
- Above
1m until it indicates
2)Type
from the bottom
2)
with

2) While pure being active the place where the pillar is not recommends it observes 1) TYPE which it shows above

40

2-12

Fire extinguisher real-name system indication


Ex) Fire
extinguisher
system indication
)

real-name

Normal position of the


Object

whole fire extinguisher


which is on inside the
company it indicates in

Fire extinguisher

200mm

the designation place

1) 1.5m Top part of fire


extinguisher (wall) affix

It does
not put the
product
or the
thing

in front of the fire extinguisher

Standard
2) Standard :
Diagram reference

Photo

NO

160mm

41

2-13

Company internal room sign

Object

1) The Room indication it attaches and who it searches to be easy, in order to be convenient
2) Executive room, office and conference room of each team, divestiture room, rest room etc

Standard

1) In the top center department of the entrance and exit threshold it attaches at width
2) Standard : Diagram reference

Ex)
sign
)Various
ROOM
ROOM

Silver

Navy
blue

1 1 0 mm

Red

30mm
300mm

Width
300mm

Length

300mm

110mm
110mm

Thickness

5mm
5mm

Material

Acrylic

Font

HYHead-lineM
HYM

42

2-14
Object

Standard

Air conditioning suitable temperature standard


Set and it manages the temperature standard which is appropriate in the company
internal whole air conditioning machine and it practices an energy curtailment
Standard : Diagram reference

70mm (Major diameter)

70mm (Inside diameter)

Ex) Air conditioning suitable temperature standard

Type of material (Color paper + Vinyl coating)

43

2-15
Object

Standard

Equipment NAME PLATE indication


1) The equipment use does to do ease with label standard application of
the whole equipment
2) In new equipment and old equipment application
1) Basic (FRT/RR LH/RH) to other than Hangeul indication
2) Standard : Diagram reference (Upper middle of equipment it attaches)

Ex) Equipment NAME PLATE indication

Verticality

Ground color : soft blue

Horizontality

Attention fact
1) When It falls from the bottom, using it like showing above in the soft blue paper and with
deep dark blue (letter) it outputs
2) The bottom marking makes the summer solstice instead of letter petal and spray marking it does with yellow color

44

2-16

BOLT, NUT marking at a time and according to their colors


indication
1) Mark the agreement point of the B/NUT combination condition which fixes
an equipment, comes loose the visually identify ease

Object

2) By preventing that the B/NUT comes loose, prevent the defectiveness, an accident,
pollution and the life reduction of machine
3) The PUMP, the MOTOR, the FAN and the COUPLING etc. the forecast place which
come loose because of vibration

Standard

1) After the removal of the pollution source of circumference and the marking
indication of existing, marking it
2) The BOLT does mark until the screw thread
(diameter 12mm in the B/NUT above application)
3) The indication does with the TAPE, the FILM and the PAINTING
4) The thickness of the line does 2~5mm with it uses a red and the yellow

Ex))BOLT,
NUT

B OL
T marking
,NU T indication

B OL T

& NUT

B OL T

2~5m
m

45

2-17
Object

Company internal rest room sign


1) It helps all people that need it, will search it quickly and easily
2) Application object : Company internal all rest room

Standard

1) it attaches sectioning the men room and the ladies room (It attaches the indication
of side department under a given condition of the man and the ladies room)
2) In the top center department of the entrance and exit threshold it attaches
an indication / the side makes use of the both faces, it attaches

) Company

Ex)
internal
res room sign

Navy
blue

Front

GENTLE MAN

30mm

Side

LADY

Silver

Red

170mm

REST ROOM

Width

Length

200mm

200mm


Thickness
5mm

Font

Gul-im

46

2-18

GAGE control limit indication


1) Through indicating that the guide of the GAGE maintains the scope of regulation standard

Object
Standard

value or takes off classified by color, it makes to check easily and also maximize
the measure efficiency
2) Manometer, Thermometer, Oil gage and Vacuum gage etc
1) The marking does with the TAPE and the FILE etc (must know a standard value and
observe the periodical official approval and revision)
2) The gage that is able to open Indicates on the inside of a pane

Ex) GAGE
control limit indication
) GA GE
Standard
(Green)

(GREEN)

Minimum
(Yellow)
(Y
EL L OW)

Maximum
(Red)

(RED)

20

30

10

40

47

2-19
Object

Safety mark words board


It inspires an attention about safety; through attaching an indication on the entrance of
whole process that is judged in remaining factors of the safety protection equipment and
the safety accident

Standard

Indication scope : The place where is thought that there is danger of safety, the place that
must observe the safety rule

120mm

Ex) )
Safety
mark
words

board

700mm

Width

length

700mmm
700m

120mmm
120m

Thickness

3mm
3m
m

Font style

HY Head-line M
HYM

48

2-20
Object
Standard

A trash cart[BOX] color standard


All trash carts that use on the work place, it unify a color. Managing efficiently
Type: 4 types (a trash BOX, a trash can and a trash cart, a trash gunny bag)

Ex)
cart(BOX)
color standard`
)A trash

(
BOX)

A trash box

A trash can

A gunny bag

A trash cart

PIPE
PI
PE(
(With ivory

color painting)
)
49

2-21

A body of revolution safety cover


1) It establishes the safety cover at the portion which is worried about danger to worker

Object

that will be caused by the rotary body and the pulley and the coupling etc.
while working, it prevents the accident that can be occurred, beforehand
2)Object : V-BELT COVER, CHAIN COVER, COUPLING COVER, Order A body of revolution

Standard

1) Classified by the equipment, the TYPE of the COVER is a different possibility


2) The covers color does with the yellow, ( rotation direction indication: HES-Q-029)

Ex) A body of revolution safety cover

50

2-22
Object
Standard

Production line status board indication


It does to be convenient to the inside room visitor and the person whom it does in necessity
with status board establishment of production LINE
Affix place: It indicates on production LINE entrance top

Ex) Production line status board indication

51

3-1

Company SYMBOL

Object

It applies in the various form which is in the process of using from the inside and
outside of the company

Standard

Standard : Diagram reference

Ex) Company SYMBOL

NOTE :
1) In CENTER LINE symmetry
2) Ratio(A : B = 1 : 2)
3) COLOR : GOLD(YELLOW)

52

3-2

Company LOGO

Object

1) Through deciding each literary style standard of company name, when literary style using,
it plan the convenience

Standard

1) It applies in the various forms which is in the process of using from the inside and outside
the company
2) Standard : Diagram reference

Ex) Company LOGO

53

3-3

The visiting card specification

Object

It decides the standard of the visiting card which it uses from inside the company and
it manages efficiently

Standard

Standard : Diagram reference

Ex) The visiting card specification standard


1. Quality : The general paper
2. Printing method(Korean, English) : Indicate only the assigned area and the head office address

54

3-4

Classified by class, duty, team marking

Object

Through dividing the indication that is classified by class, duty, team using inside the company,
it plan the convenience

Standard

Standard : Diagram reference

Ex) Classified by class, duty, team marking

55

3-5

The identification tag specification

Object

It applies in the various form which is in the process of using from the inside and
outside of the company

Standard

Standard : Diagram reference

56

4. Appendix
4-1. Definition of 3Accuracy 5S
Make a High efficient, Clear, Worthwhile and thorough self-management work place
Arrangement
<Management of classified layer,
Occurrence origin, Countermeasure>
Get rid of unnecessary things,
General cleaning,
Leak/Contamination occurrence origin,
Defect/Damage portion conservation

Purity
<The management which
it sees with the eye
and standardization of 3s>
5s calendar,
Extinguisher indication,
Pipe color,
Valve opening and
shutting indication,
transparence,
direction/rotation indication,
control limit indication,
belt standard indication

Order
Living
<taking to habit and make
an orderly work place>
Greeting,
Getting dress and
Wearing protective equipment,
Abnormality treatment train,
5s manual, Diagnosis

<Functional custody and get rid


of The waste which searches>
A reserved seat,
Drawing line,
District line,
Arrangement line,
First in first out,
Functional custody,
Find a file within 30sec,
Occupation method of
notice/indication

Cleaning
<Cleaning inspection, Come to clean>
Cleaning inspection improve easily,
Personal assignment and my machine,
5s for 3minutes,
The place that lay emphasis on cleaning,
Cleaning inspection and removing defect

57

4-2. Propulsion order of 3Accuracy 5S

Order

Order

Arrangement

Get rid of
unnecessary
things

[the solution
of searching]

When
the work converse,
arrange the preparative
parts and tools

When work converse, shorten ready time

Cleaning
inspection of
equipment

Extract
and improve the defect
of the equipments
Jig and inspection tool

Cleaning

Maintaining justice
Life continuation of
the consumption goods
Pollution regulation observance

product

Neat and
pure work environment

Safe work
Proper work
Proper measurement

Equipment

Living

The order
and cleaning of
the work place

Removal of the chronic quality defect


Exclusion of chronic perpetual breakdown
Shortening in processing cycle time
Improvement of operating efficiency

Worker

Purity

Waste exclusion of resources material


Waste exclusion of space
Waste exclusion of shelf, cabinet
Reduction of work in process and stock

Exclusion of trouble caused by


the rust and dirt
Improvement of grade and life
Trust of customer

58

4-3. PDCA CYCLE of 3Accuracy 5S


High efficient, Clear, Worthwhile work place
Loss exclusion of
person equipment material

P
5s motion activity
evaluations
5s motion diagnoses
Problem improvement
countermeasure and execution

In next term plan


problem point reflection

Periodical
diagnosis
execution

Standardization and
maintaining management

5S motion propulsion plans


Propulsion system and
function connection

Arrangement and
order execution

Achieving the aim of


5s motion

Cleaning and
purity execution

Evolving
the 5s
activity
which it
sees with
the eye

C
Living
( proper mental attitude
to keep the 5s activity )

Standardization
( 5s motion, the management
which it sees with the eye )

59

4-4. A fixed point photographing


Whats the same point photographing?

Same camera
Same position
It photographs with same direction
Mirroring and seeing the fault and the weak point at the glass

Attention of the same point photographing


It uses the camera where the date becomes the automatic memory
and the digital camera
When you use the manual camera, selects a color film
After improvement, bring the photo before improvement, same point
photographing take a photograph at the same position

60

Concluding Remarks
The human being is the animal that makes a mistake. One of those, we commit a most many
mistakes from judgment and memory. So we need a system that doesnt make this mistake, for
preventing the equipment breakdown and product defect through the Standard of visible
management (3Accuracy 5s) activity.
Like this, Standard of visual management (3Accuracy 5s) make whoever can know the existence
and nonexistence of the abnormality, and we can remark that it is the flower of the selfpreservation activity. But we are promoting, Standard of visual management (3Accuracy 5S)
activity, we often witness the fact that from the promotion method or indication method it is
managed each and every factory differently.
So we need to establish more systematically the management which it sees with the eye when we
promote Standard of visual management (3Accuracy 5S), hence we set up the new one.
Wishing that Standard of visual management is a little help to the Quality improvement activity
at the work place, and lets endeavor all together for being more new Standard of visual
management (3Accuracy 5S) through the perpetual research and improvement.
2003 October 1st
HANIL E - HWA Quality Management Part
Chief Kim Jong-Gu
61

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