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PRESENTATION ON

ORGANIZATIONAL VISIT ON


BEND JOINTS PVT.
LTD.

Presented By

Mohit Malviya

Pooja Gupta
COMPANY’S BACKGROUND

• Began its operations in 1972


• It is an ISO 9001:2000 certified company



• Started with fabrication of structural items

• Later moved into design, fabrication and


supply of heater shells, hemispherical
heads, and pressure parts for power
plant

• It has executed several prestigious contracts
with clients like BHEL and NTPC

• It’s long term goal is to gain recognition as


an engineering firm Producing world class
quality products in the field of Boiler
Pressure Parts and High-pressure piping
INDUSTRY ACTIVITIES

• Production of economizer coil and super


heater coil, fabrication of pipe spools,
and assembly of water-box, shell and
skirt

• Average turnover of 30 crores

• Capacity installed is 300 tonnes

• Capacity utilized is 200 tonnes

• Follow lean production

• Make-to-order company

• Enhancement in production-Investment of
2.3 crores
PROCESS FLOW CHART FOR COIL

START MATERIAL INSPECTION TUBE BENDING

NON-DESTRUCTIVE TESTING WELDING FIT-UP

HYDRAULIC TESTING CLEANING PAINTING

CAGING FINAL INSPECTION IDENTIFICATION

DISPATCH STOP
PROCESS FLOW CHART FOR PIPE SPOOL
FABRICATION

START MATERIAL INSPECTION MARKING AND CUTTING

FIT-UP OF ASSY DE-PENETRANT TEST EDGE PREPARATION

WELDING NON-DESTRUCTIVE TESTING HYDRAULIC TEST

PAINTING SHOT BLASTING


IDENTIFICATION

FINAL INSPECTION DISPATCH STOP


UTILITIES

• Power source-MPSEB (Madhya Pradesh


State Electricity Board)

• Power backup-Diesel generator sources

• Electricity of Rs 8/unit is consumed

• Rain water harvesting facility

• Recycling of water is done for using it
again
PRODUCTION SYSTEM

• Product oriented layout



• Gives advantage to complete one
particular product on time

• No location advantage
PLANNING

• Production planning is done for 3 months



• Work scheduling is done on daily basis and
on output basis

• Capacity planning is for long term for
production

• No inventory management as it is a make-
to-order company
QUALITY MANAGEMENT

• Quality system is ISO 9001:2000



• Products are checked regarding quality
after the completion of each job
MATERIAL HANDLING

• Handle material through crains



• As there is 95% waste, adopted lean
production to reduce waste

• Manufacture new machines out of waste

• Sell the other scrap, which is of no use

• No defect management system

• Quality control check on daily basis
HEALTH AND SAFETY MEASURES
USED
• There is a fine for whole of the employees
for not using helmet and wearing shoes
in the factory premises

• Take great of their employees to reduce
accidents in the factory while working

• Utilization of waste by manufacturing their
own new and different machines

HR RESOURCES

• Three tier system for recruitment:


 Placement agencies
 Recruitment through newspaper
 Individual selection

• Six months training on the job



• Appraise workers on a monthly basis

• There is no union of workers