Académique Documents
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Pumping Systems
Introduction to PC Pumps.
Progressing cavity pump basics.
Elastomers.
Pump testing and failure identification.
Equipment overview: Top-drive.
Application Basics.
Introduction to PC Pumps
Introduction to PC Pumps
System Overview - Topdrive
Down-hole pump components:
Rotor.
Stator.
Introduction to PC Pumps
System Overview Bottomdrive
Down-hole
pump
components:
Rotor.
Stator.
Intake.
Gearbox.
Protector.
Motor.
Cable.
Tubing
FCE
Casing
VSD
Progressing
Cabl
Rotor
eCavity Pump
Stator
Junction Box
Intake
Perforations
Intake
Gearbox
Protecto
r
Motor
Introduction to PC Pumps
Capabilities
Production Rates from 3 BFPD to 5000+
BFPD.
Effective production depths to 6500 feet.
Oil gravities from 5 to 42 API.
Temperatures up to 250 F.
Does not create emulsions.
Does not gas lock.
Low profile surface components.
Introduction to PC Pumps
Capabilities Cont.
Able to produce:
High concentrations of sand.
High viscosity fluid.
High percentages of free gas.
Introduction to PC Pumps
Application Range
5000
4500
4000
3500
M3PD
BFPD
3000
2500
2000
1500
1000
500
0
2200
3000
4000
5000
5400
6000
8000
10000
Introduction to PC Pumps
Comparison of Lift Methods
Typical Artificial Lift Application Range
Ft./Lift
12,000
11,000
10,000
9,000
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
1,000
2,000
Rod
Pumps
3,000
4,000
PC Pumps
5,000
6,000
7,000
Hydraulic Lift
8,000
9,000
Submersible Pump
Gas Lift
Introduction to PC Pumps
Applications
Heavy oil and bitumen.
Production of solidsladen fluids.
Medium to sweet
crude.
Coal bed methane /
gas well de-watering.
Agricultural areas.
Urban areas.
Copyright 2008, NExT, All rights reserved
Introduction to PC Pumps
Advantages
Simple two piece
design.
Capable of handling
solids & high viscosity
fluids.
Will not emulsify fluid.
High volumetric
efficiencies.
Introduction to PC Pumps
Characteristics
Interference fit between the rotor and
stator creates a series of isolated
cavities .
Rotation of the rotor causes the cavities
to move or progress from one end of
the pump to the other.
Introduction to PC Pumps
Flow Characteristics
Non Pulsating.
Pump Generates Pressure Required To
Move Constant Volume.
Flow is a function of RPM.
Mixed Flow
Peripheral
Dynamic
Jet
Special
Gas Lift
Hydraulic Ram
Electromagnetic
Pumps
Piston Plunger
Reciprocating
Diaphragm
Displacement
Vane
Piston
Rotary
Peristaltic
Gear
Lobe
Screw
Progressing
Cavity
Stator Pitch
Eccentricity
Stator
Rotor
D
P
4E
FLOW RATE
=A
CAVITY AREA
CONVENTIONAL 1:2
MULTILOBE 2:3
Stator Pitch
Copyright 2008, NExT, All rights reserved
STAGES
40
30
20
13 602 00 0m 0
8 00 0m 0
2 40
5000
1500 m
4000
1 20 0 m
3000
900 m
600 m
2000
10
FLUID SLIP
Slip is represented as a %
60
(BFPD)
50
40
30
20
10
0
0
1000
2000
3000
4000
Feet of Lift
5000
6000
7000
120
100
(BFPD)
80
60
40
20
0
0
1000
2000
3000
4000
Feet of Lift
5000
6000
7000