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AKAPP-STEMMANN BV

KONeDUCTOR-X
Conductor systems with click type and
bolted connections

Technical & installation


principles
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AKAPP-STEMMANN BV

KONeDUCTOR-X
Conductor systems with click or bolted
copper connections

AKAPP
Advantages of KONeDUCTOR-X

Mounting of KONeDUCTOR-X (video)

System build up & parts

Connecting the copper conductors

Clip video
Aligning collector trolleys

Maintenance and Troubleshooting

AKAPP-STEMMANNs history:

AKAPP-STEMMANN BV

1953: AKAPP founded,


1970: Production of Conductor bar systems started
1975: International Distribution network
1984: Spring cable reels type FKF sales
1992: Cooperation with Konecranes
1994: Introduction of RN4 continuous conductor system
1995: Sales of AM0951 cable reels
1998: Launch of Pro-Ductor PR7
1999: Launch of C7 Collector
2004: ISO 9001 and VCA* certified

AKAPP-STEMMANNs history:

AKAPP-STEMMANN BV

2005: AVS /AV spring Cable reels sales started


2007: New Feed boxes and Transition Boxes
2007: launch of high Capacity Click-Ductor up to 400 Amps
2007: Pro-Ductor PR10 introduced
2008 CL4-40 Collector introduced

AKAPP-STEMMANN BV

KONeDUCTOR-X Advantages
RC7G/RC4G main features:

Conductors with smart connections

50A, 80A, 110A all with smart Click type connections

125A, 160A, 200A, 250A (parallel), 320A (parallel), 400A (parallel)


with bolted connections

IP23 and IP44 (with additional rubber sealing) certified!

Very quick mounting

No tools required with Click type,

Easy to extend or to exchange system segments

Long brush life (25.000 km),

Wide temperature range -20C to +50 C

AKAPP-STEMMANN BV

KONeDUCTOR-X Advantages
RC7G/RC4G additional features:

3 and 4 mtr lengths available

4, 5 and 7-pole versions (in both 4 pole housing and 7 pole


housing
51,4

51,4

86,25

86,25

86,25

51,4

speeds (up to 80m/min.),

Calculation program QuickQuote integrated in MARKMAN and


CORONA

AKAPP-STEMMANN BV

KONeDUCTOR-X RC7G/RC4G
Advantages

Protection class IP23, IP44 possible

Safe, no direct contact with conductor


possible

Outside installation possible (rain)

Optimum Alignment / guidance of trolley

As of 125 Amp, the ground is CU125


(also in CU160 and CU200 versions)

Ground is 50% of Phase conductor size


in all 7 pole versions
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AKAPP-STEMMANN BV

KONeDUCTOR-X RC7G/RC4G

Track lengths up to 400 m with end-feed and 800 mtr with


centre feed.

Multiple feed points possible.

Applications mainly for:

Standard crane applications

Higher amperages (parallel conductors)

Dusty and humid conditions

AKAPP-STEMMANN BV

In practice: mounting of KONeDUCTOR X


Video: Mounting ClickDuctor.mpg (Click!)

AKAPP-STEMMANN BV

System build up (Page 2 and 3)

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AKAPP-STEMMANN BV

System Buildup Linefeed (Page 3)

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AKAPP-STEMMANN BV

Sliding hangers and supports (Page 4)

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Hangers should allow


expansion of PVC housing
(Page 4)

Note:

AKAPP-STEMMANN BV

check position of sliding hangers during maintenance for proper


alignment
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AKAPP-STEMMANN BV

Connection of copper conductors (Page 5)

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AKAPP-STEMMANN BV

Connection of copper conductors (Page 5)

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AKAPP-STEMMANN BV

Connection of copper conductors (Page 6)

Please click for RC connection clip


Video: Mounting RC clip.wmv

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Mounting joint covers (Page 7)

AKAPP-STEMMANN BV

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AKAPP-STEMMANN BV

Mounting fixed point (Page 8)

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Endfeedbox EBS32 (Page 9)

AKAPP-STEMMANN BV

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AKAPP-STEMMANN BV

Endfeedbox EBS32 (Page 9)

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AKAPP-STEMMANN BV

Endfeedboxes type EB40/EB63 (Page 10)

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AKAPP-STEMMANN BV

Endfeedboxes type EB40/EB63 (Page 11)


for RC125 to RC200

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AKAPP-STEMMANN BV

Endfeed boxes type EB40/EB63 (Page 11)


for RC125 to RC200

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Endfeedboxes type EB40/EB63 (Page


12)

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AKAPP-STEMMANN BV

Linefeed boxes (Page 13)


For RC50 RC110

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Line Feeds (Page 13)


For RC50 RC110

AKAPP-STEMMANN BV

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AKAPP-STEMMANN BV

Line Feeds (Page 14)


For RC125 to RC200

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AKAPP-STEMMANN BV

Line Feeds (Page 14)


For RC125-RC200

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AKAPP-STEMMANN BV

Line Feed Boxes LB40/LB63 (Page 15)

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Collector trolley and

AKAPP-STEMMANN BV

Towing arm adjustment (Page 16)

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AKAPP-STEMMANN BV

Collectors

Alignment
Towing chain straight under housing (vertical)
Towing arm 20 to 60 mm lower as towing point trolley

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Collector trolley and

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Towing arm adjustment (Page 17)

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AKAPP-STEMMANN BV

Collector trolley alignment

Trolley Towing Arm - proper


alignment

Wrong mounting

Correct Mounting

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AKAPP-STEMMANN BV

Endcaps RC4/RC7 (Page 18)


For RC50 RC110

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AKAPP-STEMMANN BV

Endcaps RC4/RC7 (Page 18)

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Endcaps RC4/EC7 (Page 19)


For RC125 RC200

AKAPP-STEMMANN BV

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AKAPP-STEMMANN BV

Fitting Pieces (Page 20)

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AKAPP-STEMMANN BV

Fitting Pieces (Page 20)

Make very sure that the selftapping screws are used properly. This
fixes the fitting piece to the rest of the system

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AKAPP-STEMMANN BV

De-mounting of copper clips (Page 21)

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AKAPP-STEMMANN BV

De-mounting of copper clips (Page 21)

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AKAPP-STEMMANN BV

Maintenance Issues (Page 22)

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AKAPP-STEMMANN BV

Maintenance Issues (Page 22)

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AKAPP-STEMMANN BV

Maintenance & Troubleshooting

Trolley Towing Arm


- check for proper alignment as 90% of
problems
is caused by misaligned
collectors!

False mounting

Correct Mounting

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AKAPP-STEMMANN BV

Maintenance & Troubleshooting


Carbon Brushes
- Wear marks
- Rough Spots

Brushes touch the interior parts of PVC housing and


gets stuck eventually. This can cause contact loss.
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AKAPP-STEMMANN BV

Mounting Tools
Sealing strip
End user:

Professional:

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AKAPP-STEMMANN BV

AS7-C

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AKAPP-STEMMANN BV

Mounting tools

Click:
Video: OBA instructio
n_hq.wmv

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