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2.scrapper():
They are the machines capable of cutting thin
layer of earth and taking some excavated
materials in its bowl to be discharged in
depressions uniformly. They can cut haul and
discharge materials by themselves. Scrappers are
not suitable in such location where the cutting
blade cannot work, like gravely and rocky strata.
3.Power shovel( ):
These are used primarily to excavate earth and load
onto trucks, tractor-pulled wagons or conveyor belts.
They are capable of excavating all classes of earth,
except solid rock, without prior loosening it. They are
either mounted on crawler tracks, referred to as
crawler mounted power shovels, which have very low
speed in traveling with wide treads give low soil
pressure. They may be mounted on rubber-tired
wheels, too.
Single engine self propelled units are powered and
operated from the excavator cab. The non-selfpropelled units mounted on the rear of the truck,
which are referred to as truck-mounted power
shovels have separate engine for operating them.
Dipper stick
Hoist Line
CAB
Boom
Dipper
Mounting
Crawler
Backhoe actor
It is also called drag shovel, back shovel or truck
hoe. This is similar to face shovel except that the
dipper stick pivots on the end of the job and the
dipper or bucket work towards the chassis and
normally has no bottom door, but it is emptied by
swinging away from the chassis to invert the
bucket. Back actor is mainly used to excavate
trenches.
4.Excavator:
It has small hoe in its back.hoe is teeth attached
bucket. it is capable of excavating to a depth.
Excavation is done by teeth attached to a bucket,
which is also capable of loading the excavated
materials directly to the transporting vehicle. By
changing the bucket it can be converted to driller,
power sovel etc. Excavators are classified on
dragging motion. An upward motion unit is known
as shovel and downward motion is Hoe.
5.Drag line:
Draglines are used to excavate and load into
hauling units, such as trucks or tractor-pulled
wagons, or to deposit it in levees, dames, and
spoil banks near the pits from which it is
excavated.
6.Grader:
Graders are basically the equipment meant to
grade the road surface and other large area. With
the help of teeth attached to them, they can
scarify earth surface to loosen the material which
can eventually be shifted forward or to the sides
by grading blades. These blades rotate up to 270
degree in the central ring making it unique to
shift the material on all sides.
7.clamshell
The name of this machine is derived from the
shape of bucket. The shape of bucket is hinged
double shell. It has a bucket attached which
performs the tasks such as digging, excavation
and lifting the material. Clamshells are used to
handle the loose material such as sand, gravel
and crushed stones. They can be used for lifting
the material from deep foundation. They can be
specially used to lift the material vertically.
Clamshell has most of the characteristics as of
drag line and some of the cranes.
B. Transporting equipment
Tractors
Tractors are primarily used to pull and push loads. They
are also used as mount for many types of accessories
such as front-ended shovel, rippers, bulldozer blades
etc.
Tractors are of the following two types 1. Crawler types,
2. Wheeled type
Crawler types
These are usually rated by size or weight and
power. The weight is important on many projects
because the maximum tractive effort that a unit can
provide is limited to the product of the weight times coefficient of traction of the unit and particular road
surface, regardless of the power supplied by the engine
Wheel tractor
It has usually has two-wheeled or four wheeled
tractor. One of its primary objectives as compared
with crawler tractor is the higher speed, possibly
30km in some models. High speed sacrifices
pulling efforts.
Because of lower tractor coefficient of traction
between rubber tires and some soil surfaces, the
wheel tractor may slip its wheels before
developing its rated pulling efforts.
C. Compacting equipments
-To increase density by applying weight
to the material
-The size of the spaces between the
individual particle will be decreased
-variety of compaction equipment
available
-type of equipment that the contractor
uses will depend on the material
being compacted
Fig: Tandem(containing 2
wheel) steel wheel roller
Sheep footed
roller surface
Fig: rammers
ii)Roll crusher:
-Natural aggregate are drawn into the
gap between the rolls by their rotating
motion and are the crushed to the
desirable size
-Produce very fine product sixe and
they produce very little dust and fines
-Can be used as a tertiary crushers to
produce additional reductions in the
size of stone after the output of a
quarry has been subject to one or more
stages of prior crushing
c)Impact crushing:
-Larger aggregate are crushed to finer
aggregate by the repeated blows of
litter hammers arrangement inside the
crusher
-Impact force is applied rather than the
pressure force like other crushing
machine
Concrete Construction
Materials Handling
Equipment
Manual
Manual batching is generally only acceptable for small jobs and
low output requirements
Done for less important construction
semi-automatic
semiautomatic should be used in semiautomatic arrangements,
the charging and discharging of the batchers are activated
manually, but are automatically terminated
fully automatic.
In a fully automatic system a single starter switch activates the
batching sequence
Can be done in large scale
Quantities can be controlled more precisely
Better concrete mix can be obtained
Manual Mixing
Semi Automatic
Concrete transporting
process
By hand
By manual buggies / power buggies
By dumper
By skip/bucket
By pump
Belt conveyor
Cableway
By chute
By Power Mixer
Ship/ Boat
By Air Helicopter
Manual buggies
Transportation Equipment
Compacting Equipments
Needle Vibrator
Plate Vibrator
Surface Vibrator
Classification of cranes
1.Stationary Crane
2.Gantry Crane
3.Mobile Crane
4.Tower Crane
5.Heavy Lifting Crane
Stationary Crane
Gantry Crane
To lifting and placing materials over a
rectangular area
Mechanism consists of a hoisting mechanism on
a carriage across a girder span
Girders resting on wheels travels longitudinally
on rails on an overhead gantry
The gantry crane is usually associated with
stockyard work, for example precast concrete
manufacturing where lifting facilities are
required to cover both the casting and storage
areas, for which portal structure is ideally suited.
Mobile Crane
Tower Crane
Used in construction of multi-storied
building and in industries
Have high lifting capacity and large
working radius
Are fixed base type mounted on a
foundation block
The vertical limit up to which they
can safely rise is maximum free
standing
Conventional Method
Excavation is done by manual operation or using
excavating equipment for soft soil
For hard rock done by drilling and blasting
Loose materials are then taken out of the tunnel by the
process called mucking for small section of tunnels
For larger diameter tunnel tippers and loaders are
operated
Tunnel ventilation is needed when excavation is in
sufficient depth
Exhaust pipe are arranged for the ventilation purpose
Two pipes are arranged for the ventilation purpose
One for the foul air to draw out next to push fresh air
inside
Conventional method
-Drilling and Blasting
Process
1. Set up drill hole
2. Fill with explosive/shoot(i.e. blast)
3. Ventilation, lighting etc.
4. Remove muck/debris
5. Remove ground water
6. Erection of support/temporary +
permanent
7.Steelwork/Formwork
8.Concrete lining
Tunneling by TBM
also known as a "mole"
machine used to excavate tunnels with a circular
cross section through a variety of soil and rock
strata.
can bore through anything from hard rock to sand.
Tunnel diameters can range from a meter (done
with micro-TBMs) to 19.25 m to date
Tunnel boring machines are used as an alternative
to drilling and blasting (D&B) methods in rock and
conventional "hand mining"
significantly reduces the cost of lining the tunnel,
TBM
Sub-grade Preparation
Sub-base Preparation
Base-course Preparation
Surface course Preparation
Bitumen Boiler
Bitumen Distributor
Aggregate Spreader
Asphalt Spreader
Asphalt Distributor
Asphalt Concrete Plant
Asphalt Concrete Paver
Bitumen Boiler
To heat bitumen to required
temperature for mixing
In conventional way of heating boiler
are heated by wood or coal
Modern day boiler use diesel fuel
burners to heat the bitumen to the
required temperature
Bitumen Distributor
Load preheated bitumen from bitumen boiler
is a truck with a tank
Comes with burners fried by petroleum fuel to
control temperature during transportation
Heat the bitumen to required temperature
before spraying
They have spraying arrangement attached
which sprays bitumen in cone shapes through
nozzle
Aggregate Spreader
Used for surface dressing works
Aggregates are sprayed uniformly in
layer covering the bitumen sprayed
Dump truck with spreading
attachment is fixed on the tail which
spread aggregate in uniform manner
Asphalt Distributor
Used while applying prime coat or
tack coat
Consists of an insulating tank with
heating system, a spray bar and
unique control system
Available in either truck mounted or
trailer models and are considered the
most important piece of equipment
on any asphalt surface treatment
Rollers
For compaction of aggregates
Pneumatic rollers are used to ensure
that aggregates are not broken and
remain intact
Water tanker
For carrying water
Water is used for compaction and
dust control
Equipments for
Hydraulic Construction
Coffer Dam
Pumps
Selection of pump depends upon the
size of the water work to be carried
out