Académique Documents
Professionnel Documents
Culture Documents
DATE- 3/09/2015
AUX
Unit
POWER
auxiliary
Concentrating to
Equipments
DM PLANT; 0.0414
CT FAN; 0.5106
AHP; 0.4267
FOPH; 0.0316
COMPRESSOR;
0.3018
BFP; 2.9995
LT DRIVES; 0.1883
FWPH; 0.0002
CHILLER/HVAC; 0.2200
MILLS; 1.3077
CEP; 0.3201
DMCW ; 0.2048
CW; 1.1065
PA; 0.6401 FD; 0.3009
ID; 1.3904
CHP; 0.1501
DM PLANT; 0%
AHP; 4%
FOPH; 0% 3%
COMPRESSOR;
LT DRIVES; 2%
FWPH; 0%
BFP; 30%
CHILLER/HVAC; 2%
MILLS; 13%
CEP; 3%
DMCW ; 2%
CW; 11%
PA; 6% FD; 3%
ID; 14%
35.000
30.000
IMPROVEMENT
OPPURTUNITY-3
25.000
20.000
15.000
10.000
IMPROVEMEN
T
OPPURTUNITY
-1
IMPRO
VEMEN
T
OPPUR
TUNITY
-2
IMPROVEMEN
T
OPPURTUNITY
-4
5.000
0.000
3.0000
2.5000
2.0000
Axis Title
1.5000
1.0000
0.5000
0.0000
REASONS OF VARIANCE IN
DRAFT SYSTEM
TARGET-Reduction in ID FAN loading from 1686 amp to
1500amp.
REASONS OF VARIANCE
1. Higher ash content in coal.
2. Seal leakages in APH.
3. Poor ESP performance.
4. High total air flow.
5. Boiler and ESP duct leakages.
6. Air leakage from bottom ash hopper.
7. High primary air flow in mill due to measurement
inaccuracy.
8. ID FAN suction duct design to be as per OEM.
IMPROVEMENT SCOPE
1.Higher ash content in coal. Proper blending of coal
2.Seal leakages in APH. Seal clearance to be inspected and to be
adjusted accordingly.
3.Poor ESP performance. Collection efficiency of ESP to be improved
by proper setting of the charge ratio and lower FGET.
4.High total air flow. SADC modulation to be ensured in accordance
with boiler load for optimum combustion , FLAME PROPAGATION
TEST to be carried out.
5.Boiler and ESP duct leakages. O2 measurement to be carried out at
ESP inlet &outlet.
6.Air leakage from bottom ash hopper. Already cooling doors are
closed, proper sealing of bottom ash system to be done & new
opportunities to be explore.
7.High primary air flow in mill due to measurement inaccuracy
Calibration of flow and pressure Tx in mill air system to be ensured .
REASONS OF VARIANCE IN
PRIMARY AIR FAN
TARGET-Reduction in PA FAN loading by 30 amps.
REASONS OF VARIANCE
1. Higher ash content in coal.
2. Seal leakages in APH.
3. High primary air flow in mill due to
measurement inaccuracy.
4. High primary air DP across APH.
5. High MILL DP .
6. Shifting of operating point of fan.
7. High pressure drop across duct.
IMPROVEMENT SCOPE
1.
2.
3.
4.
5.
6.
7.
REASONS OF VARIANCE IN
COOLING WATER SYSTEM
TARGET- Single CW Pump operation.
REASONS OF VARIANCE
1. Lower vacuum in condenser.
2. Poor pump efficiency
3. Chocking in CW line either in condenser
or in nozzle at Cooling Tower.
4. High DP across Condenser.
5. High DP across Debris Filter.
IMPROVEMENT SCOPE
1.
2.
3.
4.
5.
6.
7.
REASONS OF VARIANCE IN
COMPRESSED AIR SYSTEM
TARGET- Single COMPRESSURE
operation.
REASONS OF VARIANCE.
Leakages in compressed air line.
Low Compressor efficiency.
IMPROVEMENT SCOPE
1. Remote Operation for Compressor to be implemented.
2. Clean air-inlet filters regularly. Compressor efficiency will be
reduced by 2 percent for every 250 mm WC pressure drop across
the filter.
3. Keep compressor valves in good condition by removing and
inspecting once every six months. Worn-out Bypass valves can
reduce compressor efficiency by as much as 50 percent.
4. Minimize low-load compressor operation; if air demand is less
than 50 percent of compressor capacity, consider change over to
a smaller compressor or reduce compressor speed appropriately.
5. A smaller dedicated compressor can be installed for ignitor
Cooling at Boiler, instead of supplying air through lengthy
pipelines. And SA to Boiler May be Cut off. And HFO guns may
be kept in Healthy conditions.
.IMPROVEMENT SCOPE
1. Compressor free air delivery test (FAD) must be done
periodically to check the present operating capacity against
its design capacity..
2. Reduce compressor delivery pressure, from 6.8 to
6.2kg/cm2, to save energy.
3. Keep the minimum possible range between load and unload
pressure settings.
4. A smaller dedicated compressor can be installed for ignitor
Cooling at Boiler, instead of supplying air through lengthy
pipelines. And SA to Boiler May be Cut off. And HFO guns
may be kept in Healthy conditions.
5. On account of high pressure drop, ball or plug or gate valves
are preferable over globe valves in compressed air lines
THANK YOU
SIBASIS DAS
Sibasis.das@adityabirla.com
8018043669