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SCRAP STRIP
LAYOUT FOR BLANKING
View A
For work with curved outlines, B = 70 per cent of strip thickness t.
View B
For straightedge blanks: where C is less than 64 mm, B = t, where C
is 64 mm to 200 mm, B = 1.25 t, where C is over 200 mm, B = 1.5 t.
Allowances for one-pass layouts
View C
For work with parallel curves, use the same formulas as for view B.
View D
For layouts with sharp corners of blanks adjacent, B = 1.25 t.
Allowances for one-pass layouts
View A
Single-row layout intended for two passes through the die B = 1.5 t
View B
Double-row layout of blanks with curved outlines: B = 1.25 t
View C
Double-row layout of parts with straight and curved outlines B = 1.25 t
Allowances for one-pass layouts
256.5
=
= 70% approx.
368
A Blanking Die
Part Specification
Scrap-Strip Development
Press Tonnage
Calculation of the Die
Calculation of Punches
springs
Piloting
Automatic Stops
Product study
1.
2.
3.
4.
The die. The perimeter of the cut equals 240 mm and therefore the
thickness of the die must be 25 nm. The width of our scarp-strip opening is 60 mm
with 32 mm extra material on each side of the opening, it will be 60 mm + 64 mm =
124 mm or 130 mm width. The distance from the left side of the opening in stage 4
to the edge of the opening in stage 1 equals 3 C + 30 + 6 = 192 + 30 + 6 = 228 mm
and plus 62 mm = 290 mm or 296 mm long.
Therefore the die should be 25 x 130 x 296 mm long.
The die plate. As a means of filling in between the die and the die shoe, a
die plate of machinery steel is used. To secure the die plate to the die shoe M12 cap
screws and dowels are used. A minimum of twice the size of the cap screw for the
distance from the edge of the die to the edge of the die plate is needed, which will
equal 25 mm. Twice this distance = 50 mm and 50 mm added to the size of the die
will result in a die plate of 25 x 180 x 346 mm. Figure in the next slide shows the
die and die plate fitted together and with the holes, which show the sharpening
portion and the relief portion.
The fitting of the die and die plate. Note the shear on stage 4,
also the straight edge and the relief at die opening.