Académique Documents
Professionnel Documents
Culture Documents
Manufacturing System
Chapter 2
Digital Manufacturing
Globalization
Rapid Product Innovation
Process Innovation
Collaboration
Synchronization
Lean
Continuous Improvement
Compliance
Risk Management
Performance
Flexibility
Pull-based Production
Etc.
Technological Advance
Digital Manufacturing
3D
2D
Integration of Product
Design and Production
Process Design
80s
90s
2000
2006..
Product Domain
Org
R&D
Design Engr
Processes
Materials
& Product
Research
Product
Design
Function
(Systems)
Production Domain
Mfg Engr
Process
Planning
Industrial Engr
Work Flow,
Mfg
Processes
Controls/Tool
Engr
Factory Operations/
Production Systems
Design,
Produce
Tools, Jigs,
Fixtures, &
Automated
Systems
Automated Assembly
Operations Mgmt
Scheduling
Resource Mgmt
Mfg Intelligence
Q/A
Collaborative PDM
Visibility
Operations
Engineering
Supply Chain
Manufacturing Process
= Manufacturing Node
= Design Node
Classic MES
New Requirements
Semiconductor
Pharmaceutical
Continuous
Process
A&D (Complex
Discrete)
Automotive
Supplier
Automotive OEM
ERP
HR
FIN
pp
Su
or t
CRM
SCM
Suppliers
Customers
Enterprise Infrastructure
CAD
n
si g
e
D
Operations Infrastructure
CAM MPM
T&A
MI
Sche
Quality
d
WM
Lean/CI
MES
S
EAM
HMI
MES Gen 1
(Standalone, IndustrySpecific Application)
Equipment &
Automation
Production
Gen 4
(SOA)
TMS
etc.
Operations
Gen 3
(Integrated Apps,
Management
Infrastructure, &
Connectivity)
MES Gen 2
(Collection of Applications)
Design
Automate
Maintain
Manufacturing
Processes
Digital Manufacturing Solutions + MES
Create
Processes
Plan
Processes
Engineering Design
Execute
Processes
Validate
As Built Records
Process
Creation
E-BOM
Process Configuration
Production Mgmt
Work Instructions
Work Flow Routing
Shop Floor
Execution
(MES)
Operations Scheduling
Shop Floor Requirements
M-BOM
Data Exchange
Bill of Process
Performance Analysis
Product Config.
Quality Assurance
As Built Records
Labor/Parts/Tooling
Product
Design
As Designed
Product Data
PLM
Maintenance
& Support
Collaborative
PDM
Product Data Management
3D Models
E-BOM
Digital Manufacturing/MPM
Process
Planning
Process
Simulation & Validation
Process
Modeling
Process
Execution
E-BOM
Master Routings, M-BOM
Quality
Assurance
Work Order
Release
Material /
Parts
Job Sign
On/Off
Work Orders
Inventory
Release & Status
Mgmt
Production
Scheduling
Labor
Reporting
Work Order
Status
ERP
Invoicing
Shipping
Financials
Parts
Purchasing
Receiving
Virtual Simulation
Collaborative Environment
for Control Design & Digital
Validation
Production System
Real Operations
Digital Validation
Produces Real Control
Execution
DESIGN
Mfg Process
Modeling
PHYSICAL
Code
Generator
VALIDATE
Post-Processed
Machine Logic
Production
Simulation
Validate
Control
PLC/Controller
OPC Client/Server
HMI
3D Mechanical
Design
Control
Engineering
(Design)
Current workflow.
Workflowwith Virtual Automation
3D Mechanical
Design
Production
Startup
Line
Building
Control
Eng.
Control
Engineering
Production
Startup
Production Processes
Manufacturing Solutions