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Green Co Rating System Certification

Parameter 6 Material Conservation, Recycling &


Recyclability (MCR)

Achieved optimum inventory (RM + WIP) of 3.42 Cr. in Q4 with all present product lines ,
which includes KS3/KU3,KS4/KU4,KS6to 9.

Implemented SAP Kanban, for smooth material flow.

Various CFTs are working for cost reduction, material conservation and system
improvements.
This is a proprietary document of Kirloskar Brothers Limited

Leadership & Strategy


(Credit 1):
MCR Credit 1.1: CII Code for Ecologically Sustainable Business
Growth

This is a proprietary document of Kirloskar Brothers Limited

Leadership & Strategy


(Credit 1):
MCR Credit 1.1: A part of Environmental, Health, Safety &
Energy Policy
Kirloskar Brothers Limited
Small Pumps Business
Dewas, Coimbatore & Ahmedabad

Environmental, Health, Safety & Energy Policy


We at Kirloskar Brothers Limited engaged in the business of wide range of Pumps, Motors, Valves,
Alternators and related accessories are committed for continual improvement in our environmental,
occupational health, Safety & Energy performance and enhance the sustainable development.
In pursuit of above, we shall :
Conserve non renewable resources and encourage use of renewable resources.
Monitor carbon and water footprint and explore areas of its reduction.
Use of energy efficient processes and equipment.
Eliminate pollution and manage waste effectively through reduction, reuse and
recycling.
Educate stakeholders towards EHS and energy conservation.
Eliminate occupational hazards by adopting best practices, processes and techniques.
Strive to enhance the EHS and energy performance of products.
Initiate actions towards sustainability through out the product life cycle.
Inculcate EHS awareness and communicate this policy to all employees, customers and those
working under the control of the organization.
Ensure effective employee participation at all levels, in EHS and energy conservation activities.
Strive to go beyond legal and other requirements related to EHS and energy, wherever applicable.
This policy shall be made available to all the interested parties.
Issue No: 08
Subodh Shrivastava
Date of Issue: 09.05.2014
Vice President & Business Head
Date of next review: 09.05.2015
This is a proprietary document of Kirloskar Brothers Limited

Material Conservation (Credit1) - Leadership &


Strategy
Reducing consumption of virgin material :-1.Reducing raw material consumption
2. Reducing consumption of consumables
3. Reducing Packing material consumption
4. Increasing recycled content / bio-degradable content in the product

This is a proprietary document of Kirloskar Brothers Limited

Material Conservation (Credit1) - Leadership &


Strategy

Environmental Management System at Sanand

This is a proprietary document of Kirloskar Brothers Limited

Material Conservation (Credit1) - Leadership &


Strategy

This is a proprietary document of Kirloskar Brothers Limited

Material Conservation (Credit1) - Leadership &


Strategy

Integrated supplier lead times and delivery schedules

Flows from suppliers pulled by customer demand (using tact time,


load leveling, line balancing, single piece flow)

Minimized inventory through all tiers of the supply chain

On-time supplier delivery to point of use

Minimal source or incoming inspection

Effective two-way communication links to coordinate production &


delivery schedules

Striving for zero quality defects essential to success

Greater efficiency and profitability throughout the supplier network

This is a proprietary document of Kirloskar Brothers Limited

Material Conservation (Credit1) - Leadership &


Strategy
MCR
(Credit 1.2) - Short & long term targets and allocation of
resources
Sr.
No.

Initiatives

Unit

Target Target
14-15 15-16

Target Target
16-17 17-18

Reduction in (RM+WIP)

Cr.

4.6

4.2

3.8

Reduction in weight of runner models

Ton

75

100

125

150

Cost Reduction Through various methods

Cr.

1.7

1.9

2.1

2.3

Reduce the inbound logistic cost

Mn

0.25

0.35

0.4

0.45

Reduce the transportation/No. of supplier


reduce

No.

120

100

90

80

Procurement of paper will reduce

No. of
bundle

250

200

180

160

Increase procurement of wind & Solar


Power

KW

15

20

25

30

Development of 5 star rated models

Nos.

90

35

40

45

This is a proprietary document of Kirloskar Brothers Limited

Material Conservation (Credit1) - Leadership &


Strategy
MCR
(Credit 1.2) - Reduction in (RM+WIP) Action plan
Identification
Projects align
with MCR

Study the
consumption
pattern of
component

Study the Lead time


of component.

Decide the KANBAN


Qty, and no.of
KANBAN
Communication with
Vendor
Review the
result of
inventory for
further
improvement

Calculate and monitor


total inventory of RM+
WIP

This is a proprietary document of Kirloskar Brothers Limited

Monitoring of
KANBAN
through SAP
Responsibility
: Materials
Head
Start Date:
01/04/2014
Review Date :
31/12/2014
9

Material Conservation (Credit 2) - Employee Involvement &


Capacity Building

MCR (Credit 2.1) - Strategies adopted for awareness creation and employee
involvement
Teams working towards Lean & Green Procurement Practices:-1. Score Team Cost Reduction Team
2. Supplier Self Certification Team On line material supplier team (Quality improvement)
3. Vendor Portal team:--Paperless communication
4. KANBAN team:--a) Physical Implementation of KANBAN at Supplier end to reduce
inventory
b) System (SAP) Implementation at Supplier end to reduce paper
5. Inventory reduction team:--Reduce unwanted purchasing and remove non moving
6. Process improvement team:-- Implementation of lean practices to remove Muda from
processes both at in-house and supplier end
7. New product development team:-- To develop cost effective green product
8. SMDS team:--To improve planning through supply chain to minimize wastes
9. Improve packaging:-- To minimize waste through improvement in packaging and recycle
packaging material

This is a proprietary document of Kirloskar Brothers Limited

10

Material Conservation (Credit 2) - Employee Involvement &


Capacity
Building
MCR
(Credit
2.2) - Training programs and capacity
building
S.
No

Training Program

Duratio
n (Hr.)

No of
participant
s

Training
Man-hrs.

2014

23

69

Antoine

2014

18

Uday Apte

2014

32

Amit Chakraborty

2014

40

Mr B.D Gaikwad / Milind


Phadke

2014

32

Jeet Trapasiya

2014

32

96

Faculty

Conducted
in year

Sameer Parab

Process Audit awareness

SA 8000 Awareness Session

SAP KANBAN

Kaizen Awareness

Supplier Quality Manual

Manufacturing Mission to TKT Hightech


caste

Quality issue in field return pump

Keyur Angadiya

2014

24

48

ISO 9001 awareness

Laxman Aglawe

2013

1.5

91

136.5

EnMS Internal Auditor Course

BVQI - Hitesh Karandikar

2013

16

32

Swati Patwardhan & S. Nair

2013

2.5

19

47.5

TUV India Pvt. Ltd.

2013

16

48

BFW Pune

2013

24

24

Rajesh Pandey & Chirag


Pandya

2013

96

96

Rajesh Pandey

2013

21

42

10

Session on Ethical Dilemma

11

ISO 9001: 2008 Internal Auditor Course

12

Advanced CNC Programming

13

EHS & OHSAS Awareness

14

Quality Parameters

This is a proprietary document of Kirloskar Brothers Limited

11

Material Conservation (Credit 3) MCR


(Credit 3.1) - Framework for Material
Systems
Conservation

Conventional Practices v/s Green Procurement adoption


at Sanand
Parameters

CONVENTIONAL
MODEL

LEAN MODEL

Status

Outsourcing

Cost-based

Strategic

Implemented

Relationship focus

Transaction-focused

Mutually-beneficial

Implemented

Selection length

Lowest price

Performance & Price

Implemented

Contract length

Short-term

Long-term

Implemented

Pricing practices

Competitive bids

Target costing

implemented

Price changes

Upward

Downward

Implemented

Quality

Inspection-intensive

Designed-in

Partially
Implemented

Delivery

Large quantities

Smaller quantities
(KANBAN LOT)

Implemented

Inventory buffers

Large

Minimized,
eliminated

Implemented

Vendor Self Certification

No Initiation

Initiation started

Under process

Communication

Limited; task-related

Extensive; multi-level

Implemented

Production flexibility

Low

High

Implemented

Technology sharing

Very limited;
nonexistent

Extensive

Implemented

This is a proprietary document of Kirloskar Brothers Limited

12

Material Conservation (Credit 3) MCR


(Credit 3.2) - Monitoring Plan
Systems
Result of implementation of Lean procurement
practices
S. No

Parameter

Cost of quality

Unit

F 12-13

F 1314

% of sale

1.84

7.24

In house machining rejection

PPM

4760

1679

Test bench rejection

PPM

16400

7408

Supplier quality of GRN first pass


O.K.

% of GRN
First pass
O.K.

99.08%

99.08%

Analysis on Slow and Non Moving stock


Inventory Management and control through SAP
KANBAN.
Cost of quality shows increasing trend as method of
capturing has been changed.
Monitoring of material self life and mechanism for
monitoring FIFO

This is a proprietary document of Kirloskar Brothers Limited

13

Material Conservation Team

This is a proprietary document of Kirloskar Brothers Limited

14

Material Conservation Team


MCR (Credit 4) Replacement of Raw materials
Raw material consumption reduction
We have planned to reduce the consumption of
raw materials through design change with out
affecting the performance of the product.
In first phase, we have taken SS Impeller,
Casting parts
In this project, we have reduced the material
consumption from Avg. 10 % to 90 % through
reduction of same material and changing of
material.

This is a proprietary document of Kirloskar Brothers Limited

15

Material Conservation Team


MCR (Credit 4) Raw Material Conservation
Material
Code

Description

01543130

Noryl Dol ABCD

Total
Previous Present Reduction Reductio
Qty
Cost
Wt.Saved
Wt./ Kg. Wt./Kg. In Wt./Kg.
n%
Procured
Saved/Mn
in Kg.
0.654

0.067

0.587

Before Moc: Cast iron

89.76%

3857

2264.1

0.12

After Moc: Noryl


Plastic

Noryl plastic is 100% recyclable


Weight of the component also reduce to 89.76 %

This is a proprietary document of Kirloskar Brothers Limited

16

Material Conservation Team


MCR (Credit 4) Raw Material Conservation:Material
Code
03660160

Description

Previous
Wt./ Kg.

Present
Wt./Kg.

Fixed Thrust Brg.With


Teflon Coated

1.075

0.375

Before Moc: Cast iron

Total
Reduction Reduction
Qty
Wt.Saved
In Wt./Kg.
%
Procured
in Kg.
0.700

65.12%

11478

Cost
Saved/Mn

8034.6

0.44

After Moc: SS investment


casting

Weight of the component reduce by 65.12 % with increased life of


Bearing
This is a proprietary document of Kirloskar Brothers Limited

17

Material Conservation Team


MCR (Credit 4) Raw Material Conservation:Material
Code
03660170

Description

Previous
Wt./ Kg.

Present
Wt./Kg.

Tilting pad Thrust


Brg.With
Teflon Coated

0.850

0.320

Before Moc: Cast iron

Total
Reduction Reduction
Qty
Wt.Saved
In Wt./Kg.
%
Procured
in Kg.
0.530

62.35 %

2020

Cost
Saved/Mn

1070.6

0.03

After Moc: SS investment


casting

Weight of the component reduce by 62.35 % with increased life of


Bearing
This is a proprietary document of Kirloskar Brothers Limited

18

Material Conservation Team


MCR (Credit 4) Raw Material Conservation
Material
Code

Description

61008411 SS Imp For KS6D Pump Clock-wise


61008833
IMP For KS6EA Pump Anti Clock-wise
61009152
61008831 SS Imp For KS6F Pump Anti Clock61009151 wise

Total
Previous Present Reduction Reductio
Qty
Cost
Wt.Save
Wt./ Kg. Wt./Kg. In Wt./Kg.
n%
Procured
Saved/Mn
d in Kg.
1.125

0.924

0.201

17.87%

9576

1.416

1.120

0.296

20.90%

4968

1.248

1.107

0.141

11.30%

9792

1924.77
6
1470.52
8
1380.67
2

Benefits :
Increase Pump efficiency.
Power Consumption reduce
Reduce product weight and transport cost and Co2 emission
This is a proprietary document of Kirloskar Brothers Limited

19

0.43
0.30
0.41

Material Conservation Team


MCR (Credit 4) Raw Material Conservation
Material
Code

Description

Total
Previous Present Reduction Reductio
Qty
Cost
Wt.Save
Wt./ Kg. Wt./Kg. In Wt./Kg.
n%
Procured
Saved/Mn
d in Kg.

61008841 SS Imp For KS6G Pump Clock-wise

1.352

1.25

0.102

7.54 %

4920

501.84

0.19

61008851 SS Imp KS8P Dia. 140mm

2.400

2.193

0.207

8.62 %

315

65.21

0.02

Benefits :
Increase Pump efficiency.
Power Consumption reduce
Reduce product weight and transport cost and Co2
emission
This is a proprietary document of Kirloskar Brothers Limited

20

Material Conservation Team


MCR (Credit 4) Raw Material Conservation
Material Code

61009121

Description

Impeller SS 100 HHN Series

Before Moc: Steel


cast

Previous
Wt./ Kg.

Present
Wt./Kg.

0.834

0.365

Reduction Reduction
Qty
In Wt./Kg.
%
Procured
0.469

56.24%

1146

After Moc: SS Fabricated

Benefits :
Weight of the component reduced by 56.24 %
Increase Pump efficiency.
Power Consumption reduce
Reduce product weight and transport cost and Co2 emission
This is a proprietary document of Kirloskar Brothers Limited

21

Total
Wt.Saved
in Kg.
537.474

Material Conservation Team


MCR (Credit 4) Raw Material Conservation
Material Code

Description

Previous
Wt./ Kg.

Present
Wt./Kg.

Reduction In Reduction
Wt./Kg.
%

Qty
Procured

Total
Wt.Saved
in Kg.

13010112S
13010112

Rough Machined H.H series Motor Base

4.57

3.95

0.62

13.57%

12544

7777.28

14080241S

Rough Machined UBH 6"Sub Motor 3.0 to 7.5

7.62

7.4

0.22

2.89%

1414

311.08

14090221S

Rough Machined Lbh 6" Sub Motor 3 to 10

5.2

4.8

0.4

7.69%

13865

5546

14090512S

Rough Machined Lbh 6" Sub Motor 10 to 20

6.45

6.35

0.1

1.55%

5982

598.2

This is a proprietary document of Kirloskar Brothers Limited

22

MCR Credit 4 Raw Material Conservation


Different projects for Waste
reduction
Sr.no

Project

Objective

Team

Weighment of Casting used in Product

To ensure use of casting in product as per


defined weight

JD,MKP, RP

Value Engineering of KP4 series Bowl 07

Simplified Manufacturing process, reduction


in product weight and improvement in
resources conservation.

DR,PPJ,CHD

Optimize the secondary transportation

Transportation cost reduce

MKP,DR,RC

Study, Review and impalement the packaging


material
reduction

To minimize the paper consumption used in


packing

JD, MKP,RM

Implementation of 2 sided printing in FG invoices

To minimize the A4 paper sheet consumption

DR,RC,MSS

Re used of Stator end plastic cap and polythen


bag

To reduce plastic cap and polythene bag


consumption by reusing again and again

RM,JC,MKP

Study and implement projects for converting


metallic parts to Engineering plastics / Reduction
in weights for existing component.

Simplified Manufacturing process, reduction


in product weight and improvement in
resources conservation.

This is a proprietary document of Kirloskar Brothers Limited

DR,MKP,CHD

23

MCR Credit 4 Raw Material Conservation


Reduce Paint consumption

FY 2012-13
S. No

Chemicals

FY 2013-14

FY 2014-15
till July

Type
Total
Consumpti
ons

No.Of
Pump

Kg.Per
Pumps

Total
Consumpti
ons

No.Of
Pump

Kg.Per
Pumps

Total
Consumpti
ons

No.Of
Pump

Kg.Per
Pumps

199.12

16820

0.012

388

55376

0.007

131

32357

0.004

Pigment Paste
(Kg)

Liquid

Emulsion Resin
(Kg)

Liquid

Kleenol (Kg)

Liquid

151.5

16820

0.009

182

55376

0.003

73

32357

0.002

Duridine (Kg)

Liquid

185.2

16820

0.011

426

55376

0.008

148.6

32357

0.005

LPG Gas (Kg)

Liquid

15696.5

16820

0.933

16735

55376

0.302

6625

32357

0.205

Flow
Additive( Lit)

Liquid

151.5

16820

0.009

182

55376

0.003

29

32357

0.001

Ph
Stabliser( Lit)

Liquid

185.2

16820

0.011

426

55376

0.008

32357

0.000

6
7

Trend
Better

1253.5

16820

0.075

2107.5

55376

0.038

675

32357

0.021

This is a proprietary document of Kirloskar Brothers Limited

24

MCR Credit 4 Raw Material Conservation


Different projects for Waste
reduction
Reuse Craft tube in Stator and Rotor

Stator and Rotor Packing tube re send to supplier for reuse

Previously these tubes sold as Scrap

Year

Total packed
Stator and Rotor
receipt

Total Scrap tube back


to vendor as reuse

% Recycled
Material

2012-13

20673

10489

50.74%

2013-14

22231

10270

46.20%

2014-15

7910

6052

76.51%

Total

50814

26811

57.82%

This is a proprietary document of Kirloskar Brothers Limited

25

Slide 25

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Weight reduction in packing material:-

1. Average cost reduction 36 % through Value Engineering


2. Selected Model - KS4 Pump Series Twin packing tube toBefore
Square Packing Box
Changes incorporated :
a. Change in design to prevent transit damage.
b. Packing Box size reduced .
c. Stacking improve
d. Space utilizations improved

Afte
r

e. Weight reduction 6929.81 Kgs.

26
This is a proprietary document of Kirloskar Brothers Limited

26

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

List of Reduction Packaging material


Code

Descrption

Corrugated Box Sq.For


mm
Corrugated Box Sq.For
06081600
mm
Corrugated Box Sq.For
06081780
mm
Corrugated Box Sq.For
06081800
mm
KS4 Single Craft Tube
KS4 Single Craft Tube
Total

06080990

Total
Reduction Reduction
Purchase qty Wt.Saved in
In Wt./Kg.
%
Kg.

Previous
Wt./ Kg.

Present
Wt./Kg.

2.53

1.752

0.778

30.75%

750

583.50

2.97

2.008

0.962

32.39%

550

529.10

3.47

2.272

1.198

34.52%

1110

1329.78

3.81

2.492

1.318

34.59%

950

1252.10

4.25
4.91

2.405
2.925

1.845
1.985
8.086

43.41%
40.43%

1462
271
5093

2697.39
537.94
6929.81

KS4 640
KS4 760
KS4 855
KS4 940

36.02%

Particulars

Details Of Saving

Material Code

Description

Sq. box with 2 tube

Wt. Saved / Kg.

8.086

Purchased Qty

5093

Purchase in Kgs.

6929.81

Conv. Factor per Kg to A Tree.

54

Number of Trees Saved

128

27
This is a proprietary document of Kirloskar Brothers Limited

27

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Weight reduction in packing material:-

1. Cost reduction 60 % through Value Engineering


2. Selected Model - KS4 Pump Series Twin packing tube Cap
Code

Description

Previous
Wt./ Kg.
(2Pc)

0608099 Corrugated Box Sq.For KS4 640


0.18
0
mm
0608160 Corrugated Box Sq.For KS4 760
0.18
0
mm
0608178 Corrugated Box Sq.For KS4 855
0.18
0
mm
0608180 Corrugated Box Sq.For KS4 940
0.18
0
mm
KS4 Single Craft Tube
0.18
KS4 Single Craft Tube
0.18

Before
useTotal
2 Cap in 1 Twine Packing Tube 1.08

Present
Total
Reduction Reduction
Wt./Kg.
Purchase qty Wt.Saved in
In Wt./Kg.
%
(4 Pc)
Kg.
0.072

0.108

60.00%

750

81

0.072

0.108

60.00%

550

59.4

0.072

0.108

60.00%

1110

119.88

0.072

0.108

60.00%

950

102.6

0.072
0.072
0.432

0.108
60.00%
0.108
60.00%
0.648 After
60.00%
use 4

1462
271
Cap5093
in 1

Sq.

157.896
29.268
550.044
Box
Packing

tube

28
This is a proprietary document of Kirloskar Brothers Limited

28

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Weight reduction in packing material:-

1. Cost reduction 77 % through Value Engineering


2. Selected Model - Big Flow Pump Series Twin
packing tube to Square Packing Box

Before

3. Supplier packing box reuse as internal packing of


product
a.
b.
c.
d.
e.

Changes incorporated :
Change in design to prevent transit damage.
Packing Box size reduced .
Stacking improve
Space utilizations improved
After
Weight reduction 13259 Kgs.
Supplier Box

Finish Product

29
This is a proprietary document of Kirloskar Brothers Limited

29

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Weight reduction in packing material


Code

Description

Previous
Wt./ Kg.

Present
Wt./Kg.

2.53

0.581

06089490 Corr. Box Sq. Big Flow

Total
Reduction Reduction
Purchase qty Wt.Saved in
In Wt./Kg.
%
Kg.

1.949

77.04%

Particulars

Details Of Saving

Material Code

06089490

Description

Corr.Box Sq.Big flow 3Ply X 570 X


225 X130 mm

Wt. Saved / Kg.

1.949

Purchased Qty

6803

Purchase in Kgs.

13259.05

Conv. Factor per Kg to A Tree.

54

Number of Trees Saved

246

30
This is a proprietary document of Kirloskar Brothers Limited

6803

13259.05

30

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Weight reduction in packing material:-

1. Cost reduction 100 % through Value Engineering


2. Selected Model - Big Flow Pump Series Twine packing tube Cap

Code

Description

Previous
Wt./ Kg.
(2Pc)

0600332 Twin Packing KS4 640 mm


0
Length

0.00

0.18

100.00%

Purchase
qty

Total
Wt.Saved in
Kg.

6803

1224.54

After Plastic Cap Eliminated

Plas
tic C
ap E
limi
nat
ed

Before use 2 Cap in 1 Twine Packing Tube

0.18

Present Reduction Reduction


Wt./Kg. In Wt./Kg.
%

Pl

ic
t
as

p
a
C

31
This is a proprietary document of Kirloskar Brothers Limited

ed
t
a
in
lim

31

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Weight reduction in packing material:-

1. Average cost
Engineering

reduction

66

through

Value

2. Selected Model - KS3 Pump Series


Before

3.

Supplier packing box reuse as internal packing of


product

4.
a.
b.
c.
d.

Changes incorporated :
Packing Box size reduced .
Stacking improve
Space utilizations improved
After
Weight reduction 19709.06 Kgs.
Supplier Box

Finish Product

32
This is a proprietary document of Kirloskar Brothers Limited

32

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Weight reduction in packing material:Code

Descrption

CORRUGATED BOX
735x180x102MM
CORRUGATED BOX
06085320
660x180x102MM
CORRUGATED BOX
06085340
810x180x102MM

06085330

Present
Wt./Kg.

1.53

0.59

0.94

61.45%

5387

5066.54

1.53

0.55

0.98

64.06%

422

413.78

1.53

0.62

0.91

59.49%

1065

969.70

4.781

65.51%

6874

19709.06

SQ. FOR KS3


SQ. FOR KS3
SQ. FOR KS3
Total

Total
Reduction Reduction
Purchase qty Wt.Saved in
In Wt./Kg.
%
Kg.

Previous
Wt./ Kg.

Particulars

Details Of Saving

Material Code

Description

Sq. box with 2 tube

Wt. Saved / Kg.

4.781

Purchased Qty

12612

Purchase in Kgs.

18739.00

Conv. Factor per Kg to A Tree.

54

Number of Trees Saved

347

33
This is a proprietary document of Kirloskar Brothers Limited

33

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Elimination of Packing material in stator


Rotor incoming from Duke Plasto
Technique
1. Targeted Elimination 100% through Value
Engineering.
2. Selected Vendor- Duke Plasto Technique

Before

3. Previous Weight - 0.86 Kg/Pc


4. New Weight

- 0.00 Kg/Pc

5. Reduction in Weight 0.86 Kg /Pc


6. Changes incorporated : Use MS pallet
incoming material of Stator and rotor

for
After

a. Individual packing eliminated


Result : Saving of Kraft paper 10860 Kgs.

34
This is a proprietary document of Kirloskar Brothers Limited

34

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Elimination of Packing material in stator


Rotor incoming from Duke Plasto
Technique
Code

Description

Previous Wt./
Kg.

Present
Wt./Kg.

Reduction In
Wt./Kg.

Reduction
%

Purchase
qty

Total
Wt.Saved
in Kg.

St_Rt Craft Tube

0.86

0.86

100.00%

12629

10860.94

Particulars

Details Of Saving

Material Code

Description

St_Rt Tube

Wt. Saved / Kg.

0.86

Purchased Qty

12629

Purchase in Kgs.

10860.94

Conv. Factor per Kg to A Tree.

54

Number of Trees Saved

201

35
This is a proprietary document of Kirloskar Brothers Limited

35

MCR Credit 5 Management of Packaging


Material
MCR
Credit 5.1 Reduction in Packaging
Material

Elimination of Packing material in stator Rotor


incoming from Duke Plasto Technique ( Tube
Cap )
1. Target
Elimination100%
Engineering..

through

Value

2. Selected Vendor- Duke Plasto Technique


3. Previous Weight - 0.013 Kg/Pc
4. New Weight

- 0.00 Kg/Pc

5. Reduction in Weight 0.013 Kg /Pc


6. Changes incorporated :
a. Use MS Pallet
b. Individual packing eliminated

Result : Saving of Plastic 834 Kgs.

36
This is a proprietary document of Kirloskar Brothers Limited

36

MCR Credit 5 Management of Packaging


Material
MCR Credit 5.2 Recycled content in Packaging
Material

All of our packaging products are 100% recyclable/reusable - The list of material
used in our packaging products are 100% recyclable/reusable. The details of one of
the product sample is given below.

Sr.
No.

Material Used

Material
Material
Recyclable in % Reusable in %

Corrugated boxes/sheets

100%

100%

MS strip

100%

100%

BOPP tape

100%

100%

Plywood Boxes/sheets

Polypropylene strip

100%

M.S Nail

100%

Polythine 40 micron

100%

Wooden Boxes

100%

100%

This is a proprietary document of Kirloskar Brothers Limited

37

MCR Credit 6 Recyclability and /


Biodegradability of the product
All of our products are 100% recyclable- The list of material used in
our products are 100% recyclable. The details of one of the product
sample is given below.

This is a proprietary document of Kirloskar Brothers Limited

38

THANK YOU
This is a proprietary document of Kirloskar Brothers Limited

39

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