Académique Documents
Professionnel Documents
Culture Documents
FOR
SUCCESSFUL
CEMENTING
2
Initials
Dowell Concept
Design - Execute - Evaluate
Job
Planning
& Slurry
Design
Logs
Well/Job Data
Well Post-Job
History
3
Initials
Blending
Slurry Mixing
& Placement
Job Objective
Complete cement
sheath w/no mud
Protection of casing
Casing support
or gas channel
Cement bonded
bonded to
to
Cement
formations
formations
Cement bonded to
casing
Oil or Gas pay Zone
4
Initials
Poor
Centralization
Channeling:
Incompatible
preflush or
Wash out:
incomplete mud
Incorrect flow
removal
regime
5
Initials
water
or Microannllus
Gas Intake
Gas Intake
Water Intake
6
Initials
Mud Removal
Well Preparation
Mud removal effeciency during the
cementing operation
7
Initials
Mud Conditioning
Lower Density
by removing cuttings and sand
Reduce Viscosity
Reduce Gel Strength by:
Circulation
Addition of Dispersants
Pipe Movement
Stabilize Well
8
Initials
Casing Centralizers
Centralizer
9
Initials
Casing Centralization
R2
R1
Wn
% Stand-off = Wn x
100/ (R1-R2)
10
Initials
1.O
75 %
O.8
50 %
O.6
33 1/3 %
O.4
O.2
10
15
11
Initials
20
40
60
80
Mud
Cement
Decreasing Stand-off
12
Initials
Casing Movement
Casing Stationary
ROTATION
Gelled Mud
Rotation Started
Flowing Cement
Re
s
po istin
si
ti v g d
ra
e
m gf
ud or
d i ce
sp
c
l a an
ci
b
ng ec
fo om
rc
e
e
13
Initials
Mud almost
removed
Casing Movement
RECIPROCATION
Stand-off = 100 %
Mud
Stand-off == 20
20 %
%
Stand-off
Cement
Slurry
14
Initials
Stand-off = 20 %
Displacing
Wiper Plugs
Prevent
Mud
Top Plug
Contamination of Spacer
Contamination of Cement slurry Cement
19
Initials
Chemical Washes
Low Viscosity Fluids
Usually Water Based
Contain Surfactants and mud thinners
23
Initials
Chemical Washes
What They Do / How They Work
24
Initials
Spacers
Definition
Specified rheology
Low for Turbulent Flow
Adjustable for Effective Laminar Flow
26
Initials
Erosion
Dilution
Flow all around the pipe
Contact Time
Spacers
Water Based Mud
MUDPUSH XT - Turbulent ( fresh )
MUDPUSH XS - Turbulent ( salt )
MUDPUSH XL - Effective Laminar ( fresh or salt )
MUDPUSH WHT - HT Effective Laminar ( fresh or
salt )
29
Initials
30
Initials
32
Initials
33
Initials
Temperature Prediction
Two Basic influences on downhole
performance of cement
Temperature
Pressure
and affects
35
Initials
Thickening time
Transition time
Compressive Strength
Fluid loss
Rheology
Free water
How to load:
Drop into DP
Load in treating iron
Launching loop
Recovery:
In basket over shakers
Usually a maximum of 50% recovered
36
Initials
Cementing
WOC
Maximum Temperature
Depth of Maximum Temperature
37
Initials
D60
%
S1
%
98 F
136 F
98 F
136 F
0
0.8
0.8
0
0
2
1000+
100
300
1000+
350
-
1:35
3:10
2:20
1:00
2:00
1:40
1.0
1.0
1.3
0
2
0
75
150
35
130
50
4:00+
3:00
6:00+
3:00
2:05
4:00
1.3
50
75
4:00
3:00
0
1.0
1.0
0
0
2
1000+
150
215
1000+
100
250
3:20
5:00
1:35
2:00
3:00
1:05
1.3
1.3
0
2
100
125
150
170
5:00+
1:40
4:10
0:55
38
Initials
Thickening Time
( hr: min )
pump pressure
Reduce formation damage
41
Initials
Slurry design
No loss circulation
No fluid influx
No casing collapse
Anticipated surface pressure
Job evaluation
PRISM
CBL Adviser
43
Initials
Job Execution
IS
EXECUTION
AS
DESIGNED
Real Time Job Monitoring
PRISM
44
Initials
45
Initials
(PRISM)
CBL Adviser
Cement Bond and Variable Density Logs (CBL-
VDL)
Cement Evaluation Log
Dry Test with DST Tools
Pressure Test ( Shoe Bond Test )
47
Initials
Summary
Define Cementing Objectives
Use Computer Aided Design
Improve Mud Displacement
48
Initials