Académique Documents
Professionnel Documents
Culture Documents
Operation
2
Tikaria_Mill
HGRS SEPT-07
Workshop
Content
Feed Properties
Operation
3
Tikaria_Mill
HGRS SEPT-07
Workshop
Keep correct feed size for roller diameter
[%]
d Material aeration
5
Tikaria_Mill
HGRS SEPT-07
Workshop
Actions limiting impact of feed which is too fine
Inject water
6
Tikaria_Mill
HGRS SEPT-07
Workshop
Impact of feed which is too coarse
Symptoms:
High kW absorption of main drive
R
D
Vibrations
Measures: d
8
Tikaria_Mill
HGRS SEPT-07
Workshop
Content
Feed Properties
Operation
9
Tikaria_Mill
HGRS SEPT-07
Workshop
Feed distribution
fresh feed
internal
circulation tailings
(pneumatical)
coarses
fall through
material
gas gas
10
Tikaria_Mill
HGRS SEPT-07
Workshop
Content
Feed Properties
Operation
11
Tikaria_Mill
HGRS SEPT-07
Workshop
Dam Ring
Main tasks:
Control of material retention on table
12
Tikaria_Mill
HGRS SEPT-07
Workshop
Dam ring
Increase the level of material roller
dam ring
Optimum dam ring height to be grindin
Controls material bed
thickness
found through trial & error bed
13
Tikaria_Mill
HGRS SEPT-07
Workshop
Dam Ring
Impact of too high dam ring:
High bed depth
Increased power absorption (reduction of pressure required)
Reduced grinding efficiency (lower production)
Vibrations
Lower steepness of PSD
Impact of too low dam ring (also inadequate design):
Low bed depth
Vibrations
Increased water demand
Low power absorption of main drive
Lower production
Higher PSD steepness
14
Tikaria_Mill
HGRS SEPT-07
Workshop
Grinding efficiency on different bed depths
Hydraulic Pressure
Roller
Area 1
Area 2
Experience:
Message:
16
Tikaria_Mill
HGRS SEPT-07
Workshop
Problems - Solutions
Situation:
Experience:
Message:
Experience:
Message:
Operation
19
Tikaria_Mill
HGRS SEPT-07
Workshop
Statistically every 2nd VRM reducer fails
70 58
60
VRM
50
40 Damaged
28 Reducer
30
16
22 20 23
20 12 13 10
10 4 3
0
Polysius
Pfeiffer
Others
F.L.Smidth
Loesche
Total
Gebr.
Loesche
/ Fuller-
Mill Supplier
20
Tikaria_Mill
HGRS SEPT-07
Workshop
Identification of the root cause of a recurrent stoppage
is the first step for solving the problem
Symptom Vibrations
Feed change
Lack of feed
Low temperatures Hydraulic failed High operating
pressure
Feeder blockage Worn grinding
tools High table speed
… …
Protection of
Mill Main
Drive
22
Tikaria_Mill
HGRS SEPT-07
Workshop