Académique Documents
Professionnel Documents
Culture Documents
2015
CPE604
GROUP MEMBERS:
MUHAMMAD NASRUL BIN BOJY (2014662104)
MOHAMMAD AMIR HAKIM BIN RUSLI (2014294432)
HANEARYTHA LITAD CHARLES (2014679702)
CHE MUHAMMAD FAIZ BIN CHE LAH (2014807942)
NURADILLA BT IRWAN SHAH JOSEPH (2014442236)
PRODUCTION OF LIQUID
FUEL FROM PE WASTE
GROUP MEMBERS:
MUHAMMAD NASRUL BIN BOJY (2014662104)
MOHAMMAD AMIR HAKIM BIN RUSLI (2014294432)
HANEARYTHA LITAD CHARLES (2014679702)
CHE MUHAMMAD FAIZ BIN CHE LAH (2014807942)
NURADILLA BT IRWAN SHAH JOSEPH (2014442236)
CHEMICAL PRODUCT
DESIGN
IDENTIFICATION OF NEEDS
heat homes
run the vehicles
power industry and manufacturing
produce electricity.
IDENTIFICATION OF IDEAS
SELECTION OF IDEAS
Screening
Scoring
Criteri
IDEAS
on
10
Score
+4
-1
+3
+2
+1
Rank
Criterion Weight
IDEAS
1
30%
30%
20%
10%
10%
+3
+1
+1
TotalScore
3.0
2.3
2.5
2.5
Rank
MARKETINGSTRATEGY
SELECTION OF PROCESS
ROUTES
PYROLYSIS
1)Initiation
2)
Propagation
3) Termination
STOICHIOMETRIC EQUATION
KINETIC-CONTROLLED
CATALYST
EXCESS REACTANT
CHEMICAL REACTOR
DESIGN
2.
3.
4.
RECYCLE STRUCTURE
FEEDSTOCK TO BE RECYCLE
In the pyrolysis, the reaction
converts the 99% of the PE waste
into products consists of pyrolysis oil
and gas. Thus, the 1% of the
unreacted PE left in the batch reactor
will be recycled into the next batch.
The 40 kg unreacted PE will be mixed
with the feed of the next batch. Thus,
the next batch will only requires only
requires 3960 kg of the PE waste.
RECYCLING OF PE WASTE
RECYCLE SYSTEM
DOWNSTREAM
PROCESSING
SEPARATION PROCESS
The separation system process to be used in pyrolysis started from
the reactor.
This is because there is separation process occurs in the reactor itself.
The separation system in the reactor resembles the simple batch
distillation.
In pyrolysis, the resulting oil which is the mixture of liquid
hydrocarbon is continuously distilled once the waste plastic inside the
reactor are decomposed enough to evaporate upon reaching the
reaction temperature.
The separation process produces a pure stream of product to
undergone further process which is purification process while leaving
the pure unreacted in the reactor to be recycled.
The unreacted PE waste is easily recovered and put into the storage
tank. The unreacted PE waste will then mixed into the feed of the next
batch of the pyrolysis of the PE waste.
PURIFICATION PROCESS
The purification process in this is by using a condenser and a
separator vessel.
The pyrolysis process produces products in gas phase.
After the pyrolysis oil in gas phase exits the reactor, some of
the hydrocarbons with high boiling point will undergo
condensation process in a water-cooled condenser.
The liquid hydrocarbons which are the liquid-fuel product are
then collected in a storage tank through a receiver tank.
The separation system produces pure stream of the products
and by-products due to huge difference in their boiling point.
The liquid-fuel has a high boiling point which is above 100 oC
while the gas-fuel has the boiling point below 0 oC. Thus, the
liquid-fuel is assumed to be 100% separated from the
uncondensed gaseous.
REACTOR
HEATEXCHANGER
STORANGETANK
PROCESSVESSEL
NUMBEROF
EQUIPMENT
BAREMODULECOST(RM)
40320.00
1302600.6
469957.12
1571691.61
179877.76
5606095.82
BAREMODULE
TOTAL BARE MODULE
COST,
CBM2015(RM)
RM6615193.07
MANUFACTURING COST
Polyethylene waste
=4000 kg x x x x 0.92
=RM 307,017.14 per year
Zeolite catalyst
1 ton of zeolite catalyst = RM
950
per year
Total annual cost of raw
material
= Polyethylene waste + Zeolite
catalyst
= RM 307,017.14 + RM 950
= RM 307967.14
1005 x = 3 operators
Cost Of Utilities
Utility
Description
Chilled water
Cost RM/year
1500.00
at 30oC
Electricity
80000.00
RM 81500.00
Value used
Cost item
Direct Manufacturing cost
a.
Raw materials
Cwt
b.
Utilities
Cut
c.
Operating Labor
d.
Col
0.2Col
labor
e.
Table of
Multiplication
Factors for
Estimating
Manufacturin
g Cost
0.05FCI
f.
Operating supplies
g.
Laboratory charges
h.
0.005FCI
0.2Col
0.01COM
Fixed costs
a.
Depreciation
0.1FCI
b.
Local taxes
0.02FCI
c.
Insurance
d.
0.01FCI
0.5(COL+0.2COL + 0.05FCI)
General expenses
a.
Administration costs
b.
c.
0.15(COL+0.2COL + 0.05FCI)
0.10COM
0.05COM
Cost Of Manufacturing
COM
COM
= DMC + FMC + GE
=1.19(CRM +CUT) + 2.595COL + 0.259FCI
=RM2,570,243
PROFITABILITY ANALYSIS