Académique Documents
Professionnel Documents
Culture Documents
Presented By:
NEMESIO C. CAEG
ITEM DESCRIPTION
This item consist of:
pavement of Portland cement concrete,
with or without reinforcement
constructed on the prepared base
in accordance with specification
in conformity with lines and grades, thickness
and typical cross-section of the plans.
MATERIALS REQUIREMENTS
1. Portland Cement
Only Type I Portland Cement shall be used unless otherwise
provided for in the Special Provisions.
The use of Portland Pozzolan Cement Type IP meeting the
the requirements of AASHTO M240/ASTM C 695 shall be
allowed, provided that the trial mixes shall be done and
that the mixes meet the concrete strength requirements.
Different brands or the same brands from different mills
shall not be mixed nor shall they be used alternately
unless the mix is approved by the Engineer.
1. Portland Cement
The product of only one mill of any one brand and type of
Portland Cement shall be used on the project unless
otherwise permitted by the Engineer.
The Contractor shall provide suitable means of storing and
protecting the cement against dampness.
Cement that has become partially set or which contains
lumps of caked cement will be rejected. Likewise, cement
salvaged from discarded or used bags shall not be used.
2. Fine Aggregate
consists of natural sand, stone screenings, or other inert
materials with similar characteristics, or combinations
thereof, having hard, strong and durable particles.
material passing the 0.075 mm ( No. 200 sieve ) shall not
contain more than (3) mass percent by washing nor more
than (1) mass percent each of clay lumps or shale.
when subjected to five (5) cycles of the sodium sulfate
soundness test, the weighted loss, shall not exceed 10 mass
percent
2. Fine Aggregate
shall be free from injurious amounts of organic
impurities.
if subjected to the calorimetric test for organic impurities
and a color darker than the standard is produced, it shall
be rejected.
when tested for the effect of organic impurities of
strength of mortar, the fine
aggregate may be used if the relative strength at 7 and 28
days is not less than 95 mass percent
4.75 mm ( No. 4 )
2.36 mm ( No. 8 )
95 - 100
-
1.18 mm ( No. 16 )
45 - 80
0.600 mm ( No. 30 )
0.300 mm ( No. 50 )
5 - 30
0 - 10
3. Coarse Aggregate
consists of crushed stone, gravel, blast furnace slag, or other
approved inert materials of similar characteristics, or combinations
thereof, having hard, strong, durable pieces and free from any
adherent coatings.
contain not more than one (1) mass percent of material passing the
0.074 mm ( No. 200 sieve ) by washing nor more than 0.25 mass
percent of clay lumps, nor more than 3.5 mass percent of soft
fragments.
Alternate
U.S. Std.
Grading
B
Grading
C
75
63
50
3 in.
2 in.
2 in.
100
90 100
-
100
90 100
100
95 - 100
37. 5
25
19
1 in.
1 in.
in.
25 60
0 10
35 70
0 15
-
35 70
-
12.5
4.75
in.
05
05
10 30
No. 4
05
4. Water
when used in mixing , curing or other designated application
it shall be reasonably clean and free of oil, salt, acid, alkali,
grass or other substances injurious to the finished product.
water which is drinkable and known of potable quality may
be used without test.
where the source is shallow, the intake shall be so enclosed
as to exclude silt, mud, grass or other foreign materials.
water will be tested in accordance with and shall meet the
requirements of Item 714, Water.
5. Reinforcing Steel
tie bars shall be deformed bars that are to bent and re-straightened
during construction and shall conform to the requirements of
AASTHO M 31 or M 42.
dowel bars shall be plain round bars where one-half of the length
shall be painted with one coat of approved lead or tar paint and
shall conform to the requirements of AASTHO M 31 or M42.
reinforcing steel shall be free from dirt, oil, paint, grease, mill
scale and loose or thick rust which could impair bond of the steel
with the concrete.
6. Joint Fillers
poured joint fillers shall be mixed asphalt or rubber filler
conforming to the requirements of AASTHO M 173.
preformed fillers for joints shall conform to the
requirements of AASTHO M 33 ( ASTM D 994 ), AASTHO
M 153, AASTHO M 213, AASTHO M 220, as specified in the
plans and shall be furnished in a single piece for the depth
and width required for the joint.
7. Admixtures
admixtures should be added only to the concrete mix to
produce some desired modifications to the properties of
concrete where necessary, but not as partial replacement
of cement.
air-entraining admixture shall conform to the
requirements of AASTHO M 154.
chemical admixtures, if specified or permitted, shall
conform to the requirements of AASTHO M 194.
fly ash, if specified or permitted as a mineral admixture
and as 20 % partial replacement of Portland Cement in
concrete mix shall conformed to the requirements of
ASTM C 618.
8. Curing Materials
curing materials shall conform to the following
requirements as specified:
a. Burlap cloth
- AASTHO M 182
- AASTHO M 171
Storage of Materials
Cement
cement shall be stored immediately upon delivery at the site
in a weatherproof building which will protect the cement
from dampness.The floor shall be raised from the ground.
stack the cement bags so that the first in are the first out
on small jobs where a shed is not available, bags should be
placed on raised wooden platforms at least 4 to 6 inches
above the ground and water coverings should fit over the pile
and extend over the cement and the platform.
Concrete Aggregates
to secure greater uniformity of concrete mix, different
sizes of aggregates shall be stored in separate bins or
separate stockpiles to prevent the material at the edges
of the piles from becoming intermixed.
Reinforcing Steel
steel bars shall be stored immediately upon delivery at
the site in a weatherproof location which will protect the
steel bars from corrosion. The floor shall be raised from
the ground.
Slump Requirements :
- if vibrated, a slump between 37.5 75 mm (1-1/2 3 inches)
- if not vibrated, a slump between 12.5 37.5 mm ( - 3 inches)
CONSTRUCTION REQUIREMENTS
Preparation of Grade
Setting of Forms
forms shall be of steel and of equal depth equal to the thickness
of the pavement at the edge and provided with adequate
devices for secure setting.
the forms after setting to the correct grade, it shall not deviate
from the true line by more than one (1) cm at any point.
Placing of Concrete
concrete shall be unloaded into an approved spreading device
and shall be deposited continuously as near as possible to its
final position to prevent segregation of the materials.
Mixing of Concrete
the concrete may be mixed at the site of the work, in a
central-mix plant, or in truck mixers
concrete mix when supplied by a batching plant, shall only
be allowed in the DPWH projects provided it is duly accredited
by the BRS ( DO # 253, S. of 2003 ).
batching plants installed/used in the DPWH contract projects
shall also be required to be accredited prior to supply the
concrete mix.
concrete when mixed at the site or in a central mixing
plant, the mixing time shall not be less than 50 seconds nor
more than 90 seconds.
Mixing of Concrete
the time elapsed from the time the water is added to the
mix until the concrete is deposited in place at the site, shall
not exceed 45 minutes when concrete is hauled in nonagitating trucks, nor 90 minutes when hauled in truck
mixers.
when volumetric measurements are authorized for small
project requiring less than 75 cu.m. of concrete per day of
pouring, the weight proportions shall be converted to
equivalent volumetric proportions. Use of chute is allowed
provided that a weighing scales for determining the batch
weight will be used.
Mixing of Concrete
Limitation of Mixing
no concrete shall be mixed, placed or finished when the
natural light is insufficient, unless an adequate and
approved artificial lighting system is operated
re-tempering of concrete or mortar which has partially
hardened that is remixing with or without additional cement,
aggregate or water, shall not be permitted.
Placing of Concrete
if only finishing equipment is carried on the newly paved
lane, paving in adjoining lanes may be permitted after 3 days.
concrete shall be thoroughly consolidated by means of a
vibrator inserted in the concrete in a vertical position and
should not be operated longer than 15 seconds in any one
location.
vibrators shall operate at a frequency of 8,300 to 9,600
impulses per minute under load and the space interval of
inserting vibrators should be between 50 cm to 60 cm.
Placing of Concrete
vibrators shall be used for consolidation only, and not be used
for moving concrete horizontally along the forms.
a well consolidated concrete is 20 % to 25 % higher in strength
than that of concrete which is not thoroughly consolidated
concrete not in-place within 90 minutes from the time the
ingredients were charged into the mixing drum or that has
developed initial set shall not be used.
Test Specimens
as work progresses, at least one (1) set consisting of three (3)
concrete beam test specimens, 150 mm x 150 mm x 525 mm
shall be taken from each 330 m2 of pavement,
230 mm depth, or fraction thereof placed each day.
cylinder samples shall not be used as substitute for
determining the adequacy of the strength of concrete.
the beam specimens shall be properly cured and tested at
the specified date.
Longitudinal Joints
longitudinal formed joints shall consists of a groove or cleft,
extending downward from and normal to the surface of the
pavement and shall be continuous and be no gaps in either
transverse or longitudinal joints at the intersections of the
joints.
longitudinal sawed joints shall be cut by means of approved
concrete saws to the depth, width and line shown on the plans
and shall be thoroughly cleaned and immediately filled with
sealer.
the longitudinal joints shall be sawed before the end of the
curing period or shortly thereafter and before any equipment
or vehicles are allowed on the pavement.
Longitudinal joints
Width = 6mm,
min.
Final Finish
brooming operation should be executed that the corrugations
produced in the surface shall be uniform in appearance and
not more than 1.5 mm in depth.
the hardened surface of the finished pavement shall have a
coefficient of friction less than 0.25 or more. Completed
pavement that is found to have a coefficient of friction less
than 0.25 shall be grounded or scored by the contractor at
his own expense to provide the required coefficient of friction.
Surface Test
the hardened finished pavement shall be tested with a
3-m straight-edge or other specified device.
areas showing high spots of more than 3 mm but not
exceeding 12 mm shall be marked and immediately ground
down with an approved grinding tool to an elevation where
there area or spot will not show surface deviations in excess
of 3 mm when tested with 3 m straight
areas showing high spots of more than 12 mm, the pavement
shall be removed and replaced by and at the expense of the
contractor.
Surface Test
Curing
Immediately after the finishing operations have been
completed and the concrete has sufficiently set, the surface
of the newly placed concrete shall be cured for a period of
72 hours, with any of the following methods:
1. By covering the pavement with cotton or burlap mats
saturated with water.
2. By thoroughly wetting the pavement and covering its top
surface and sides with waterproof paper.
Curing
Removal of Forms
forms for concrete shall remain in place undisturbed for
not less than24 hours after concrete pouring.
in case portions of the concrete are spalled during the
removal of forms, they shall be immediately repaired with
fresh mortar mixed in the proportioned of one part of
Portland Cement and two parts of fine aggregates.
in case major honeycombs occurs on sides of the pavement,
it shall be removed and replaced at the expense of the
contractor.
Sealing of Joints
joints shall be sealed with asphalt sealant soon after the
completion of the curing period and before the pavement is
opened to traffic.
prior to sealing of joints, it shall be thoroughly cleaned of all
foreign materials including membrane curing compound and
joint faces and shall be in a surface dry condition when the
seal is applied.
the pouring of sealant shall be done in such a manner that
the material will not spilled on the exposed surfaces of the
concrete.
the use of sand or similar material as a cover for the seal will
not be permitted.
Protection of Pavement
the contractor shall protect the pavement and its appurtenances
against both public traffic and traffic caused by his own
employees and shall include watchmen to direct the traffic and
the erection of and maintenance of warning signs, lights
pavement, bridges, etc.
Acceptance of Concrete
the strength level of the concrete will be considered satisfactory
if the averages of all sets of three (3) consecutive strength test
results equals or exceed the specified strength and no individual
strength test result is deficient by more than 15 % of the
specified strength.
Concrete deemed to be not acceptable using the above criteria may
be rejected unless the contractor can provide evidence, by means of
core tests, that the quality of concrete represented by failed test is
acceptable in place.
Acceptance of Concrete
if the strength of control specimens does not meet the strength requirements and
it is not advisable to obtain cores from the structure due to structural considerations,
payment of the concrete will be made at an adjusted price due to strength deficiency of
concrete specimens as specified hereunder:
Deficiency in Strength of Concrete Specimens
Percent (%)
Less than 5
100
5 to less than 10
80
10 to less than 15
70
15 to less than 20
60
20 to less than 25
50
25 or more
Opening to Traffic
the concrete pavement will not be opened to traffic until
the test specimens molded and cured have attained the
minimum strength requirements.
100% payment
95% payment
11 15
85% payment
16 20
70% payment
21 25
50% payment
More than 25
Method of Measurement
Basis of Payment
The accepted quantity, measured shall be paid for at the
contract unit price for Portland Cement Concrete
Pavement, which price and payment shall be full
compensation for preparation of road bed and finishing of
shoulders, unless otherwise provided by the Special
Provision, furnishing all materials, for mixing, placing,
finishing and curing all concrete, for furnishing and placing
all joint materials, for sawing weakened plane joints, for
fitting the pre-fabricated center metal joint, for facilitating
and controlling traffic and for furnishing all labor,
equipment, tools and incidentals necessary to completed the
item.
ITEM DESCRIPTION
This item shall consist of furnishing, placing and finishing
concrete in all structures except pavements in accordance
with this Specification and conforming to the lines, grades
and dimensions shown on the plans.
Concrete shall consist of a mixture of Portland cement, fine
aggregate, coarse aggregate, admixture, when specified and
water in proportions specified or approved by the Engineer.
MATERIALS REQUIREMENTS
Portland Cement
Type I Portland Cement shall be used unless otherwise
provided for in the Special Provisions
Use of Portland Pozzolan Cement Type IP meeting the
requirements of AASHTO
M 240/ASTM
C 695,
Specifications for Blended Hydraulic Cement shall be
allowed, provided that trial mixes shall be done and that
the mixes meet the concrete strength requirements.
Fine Aggregates
Fine Aggregates
100
4.75 mm ( No. 4 )
2.36 mm ( No. 8 )
95 - 100
-
1.18 mm ( No. 16 )
45 - 80
0.600 mm ( No. 30 )
0.300 mm ( No. 50 )
5 - 30
0 - 10
Coarse Aggregates
It shall consist of crushed stone, gravel, blast
furnace slag, or other approved inert
materials of similar characteristics or
combinations thereof, having hard, strong,
durable pieces and free from any adherent
coatings.
It shall contain not more than one (1) mass
percent of materials passing the 0.075 mm
(No. 200 Sieve), nor more than 0.25 mass
percent of clay lumps, nor more than 3.5 mass
percent of soft fragments.
Coarse Aggregates
63.0
2 1/2 in
100
50.0
2 in
100
95 - 100
37.5
1-1/2 in 95100
Class P
25.0
1 in
35-70
19.0
34 in
35-70
12.5
1/2 in
9.5
3/8 in
4.75
No. 4
Class
Seal
100
100
95-100
100
95 - 100
10-30
90-100
25-60
10-30
40-70
20-55
0-5
0-5
0-15
0-10
0-10
Water
It shall be reasonably clean and free of oil, salt, acid,
alkali, grass of other substances, injurious to the
finished product.
water which is drinkable may be used without test.
where the source is shallow, the intake shall be so
enclosed as to exclude silty, mud, grass or other
materials.
Reinforcing Steel
it shall conform to the requirements of AASHTO M 31
(ASTM A 615) Deformed Billet Steel Bars for
Concrete Reinforcement
bar reinforcement for concrete structures, except No. 2
bars shall be deformed in accordance with AASTHO M 42,
M 31 and M 53 for Nos. 3 through 11.
specification requires the use of structural or intermediate
grades of steel with suitable chemical composition, tensile
and bending properties.
reinforcing steel should be clean and free of loose rust or
mill scale when concrete is placed.
Admixtures
admixtures are used in concrete to improve concrete
properties, to aid in construction procedures, to provide
economy and to fulfill other special purposes.
air-entraining admixtures shall conform to the
requirements of AASHTO M 154
chemical admixtures such as water-reducing, set-retarding
and set accelerating or combinations thereof, shall conform
to the requirements of AASHTO M 194
the effectiveness of an admixtures depends upon such
factors as type, brand, and amount of cement, water
content; aggregate shape, gradation and proportions;
mixing time; slump; and temperatures of concrete and air.
Curing Materials
curing means preventing or delaying drying up of intrinsic
moisture inside the capillaries of concrete for adequate
hydration of cement in the mix in order that it may
continue to gain strength.
Curing materials for concrete such as cotton mats,
burlap cloth, water-proof paper, liquid membrane
forming compounds or sheeting (film) materials shall
conform to the requirements of AASHTO M 182,
AASHTO M 171 and AASHTO M 148, respectively
Curing Materials
360
Min. Compressive
Designated Strength of Concrete
Consistency
Max.
Size of Coarse Cylinder Specimens @
Water/Cement Range in Slump
Aggregate
Ratio kg/kg
28 days
Mm (inch)
Std. Mm (inch)
MN/m2 (psi)
0.53
(9 bags)
B
320
0.58
(8 bags)
C
380
0.55
(9.5 bags)
P
440
0.49
(11 bags)
Seal
380
(9.5 bags)
0.58
50 100
37.5 4.75
20.7
(2 4)
(1-1/2 No. 4)
(3,000)
50 100
5.0 4.75
16.5
(2 4)
(2 No. 4)
(2,400)
50 100
12.5 4.75
20.7
(2 4)
(3,000)
100 max
19.0 4.75
37.7
(4 max.)
(5,000)
100 200
25 4.75
20.7
(4 8)
(1 No. 4*)
(3,000)
The measured cement content shall be within plus or minus and mass percent of the
design cement content
**
Based of 40 kg/bag
Consistency of Concrete
concrete shall have a consistency such
that it will be workable in the required
position.
it shall have a consistency that will flow around
reinforcing steel but individual particles of the coarse
aggregates when isolated shall show a coating of mortar
containing its proportionate amount of sand.
the consistency of concrete shall be gauged by the ability
of the equipment to properly place it and not by the
difficulty in mixing and transporting.
consistency of the mixture shall be checked frequently by
means of the slump test.
Placing of Concrete
Concrete shall not be placed until forms and
reinforcing steel have been checked and approved by the
Engineer.
To avoid segregation of the materials and the
displacement of the reinforcement, the use of long
troughs, chutes and pipes for conveying concrete to the
forms shall be permitted only on written authorization of
the Engineer.
Open troughs and chutes shall be of metal lined, where
steep slopes are required, the chutes shall be equipped
with baffles or be in short lengths that reverse the
direction of movement to avoid segregation.
Placing of Concrete
Concrete during and immediately after placing shall be
thoroughly compacted., The concrete in walls, beams,
columns and the likes shall be placed in horizontal layers
not more than 30 cm thick.
a well consolidated concrete is 20% to 25% higher than that
of concrete which is not thoroughly consolidated.
Vibrators shall be inserted into and withdrawn slowly and
vertically from the concrete to penetrate underlying lift for
homogeneity between lifts.
Placing of Concrete
Application of vibrators shall be at points uniformly spaced,
and not further apart than twice the radius over which the
vibration is visibly effective.
the time of consolidation/compaction of structural concrete
must not exceed 15 seconds and the space interval of
inserting vibrators should be between 50 cm to 60 cm.
Joints in the concrete due to stopping work shall be avoided
as much as possible. When placing of concrete is
temporarily discontinued, the concrete, after becoming firm
enough to retain its shape, shall be cleaned of laitance and
other objectionable materials to a sufficient depth to expose
sound concrete.
Curing of Concrete
Curing of concrete shall be done by any of the following
method:
1. Water Method
The concrete shall be kept continuously wet by the application of
water for a minimum period of 7 days after the concrete has been
placed. Cotton mats, rugs, carpets, or earth or sand blankets may be
used to retain the moisture.
2. Curing Compound
Surfaces exposed to the air may be cured by the application of an
impervious membrane and shall be practically colorless liquid. The
compound shall be applied with a pressurized spray to cover the
entire concrete surface with a uniform film and shall be of such
character that it will harden within 30 minutes after application.
Curing of Concrete
3. Waterproof Membrane Method
The exposed finished surfaces of concrete shall be sprayed with water,
using a nozzle that so atomizes the flow that a mist and not a spray is
form until the concrete has set, after which a curing membrane of
waterproof paper or plastic sheeting shall be placed.
Curing membrane shall remain in place for a period of not less than
72 hours.
Curing of Concrete
4. Forms in-place Method
Formed surfaces of concrete may
be cured by retaining the form-inplace and shall remain in place for a
minimum period of 7 days after the
concrete has been placed, except that
for members over 50 cm in least
dimensions, the form shall remain
in-place for a minimum period of 5
days. Wooden forms shall be kept
wet by watering during the curing
period.
Curing of Concrete
5. Steam Curing Method
this method is applicable on pre-cast concrete members.
After placement of the concrete, members shall be held for a
Minimum Time
14 days
80 %
Floor Slabs
14 days
70 %
Walls
1 day
70 %
Columns
2 days
70 %
1 day
70 %
Method of Payment
Basis of Payment
Description
Structural Concrete,
Class A
Structural Concrete,
Class B
Structural Concrete,
Class C
Structural Concrete,
Class P
Seal Concrete
Unit of Measurement
Cubic Meter
Cubic Meter
Cubic Meter
Cubic Meter
Cubic Meter
Item Description
Materials Requirements
Stones consist of rock as nearly rectangular in section as is
practical, except that riprap of Class A may consist
of round natural stones. The stones shall be sound,
tough, durable, dense, resistant to the action of air
and water, and suitable in all respects for the
purpose intended.
-
Class B
Class C
Class D
Mortar
shall consists of sand, cement and water conforming to the
requirements under Item 405 Structural Concrete.
shall be mixed in the proportion of one part cement to three parts
sand by volume and sufficient water to obtain the required
consistency
Portland Cement Type I conforming to the requirements of
AASHTO M 85 (ASTM C 150) shall be used.
Use of Portland Pozzolan Type IP meeting the requirements of
AASHTO M 240 (ASTM C 595) Specifications for Blended
Hydraulic Cement shall be allowed, provided that trial mix shall
be done and that the mixes meet the strength requirement.
Mortar
Sieve Designation
9.5
mm ( 3/8 )
4.75 mm ( No.4 )
95 - 100
2.36 mm ( No. 8 )
1.18 mm ( No.16 )
45 - 80
0.600 mm ( No. 30 )
0.300 mm ( No. 50 )
5 - 30
0 - 10
Mortar
the horizontal and vertical contact surface between stones
shall be embedded by cement mortar having a minimum
thickness of 20 mm.
sufficient mortar shall be used to completely fill all voids
leaving the face of the stones exposed.
Filter Materials
when required, the riprap shall be placed on a filter layer
to prevent fine embankment materials to be washed out
through the voids of the faces of stones.
Filter Materials
the grading of the filter material shall be specified on the
Plans or in the Special Provisions.
if not so specified, fine aggregate passing the grading
requirements for Item 405, Structural Concrete, will satisfy
for the filter materials.
Construction Requirements
the bed for riprap shall be excavated to the required
depths and properly compacted, trimmed and shaped.
stones placed below the water line shall be distributed so
that the minimum thickness of the riprap is not less than
that of the specified.
stones above the water line shall be placed by hand or
individually by machines and they shall be laid with close,
broken joints and shall be firmly bedded into the slope and
against the adjoining stones.
Construction Requirements
the surface of riprap shall not vary from the theoretical
surface by more than 100 mm at any point.
Grouted riprap shall be cured for a period of at least three
(3) days.
For grouted riprap, spaces between the stones shall be
filled with cement mortar throughout the thickness of the
riprap and sufficient mortar shall be used to completely fill
all voids except that the face surface of the stone shall be
left exposed.
Construction Requirements
Riprap shall have the following minimum thickness,
measured perpendicular to the slope
Class A - 300 mm
Class B - 500 mm
Class C - 600 mm
Class D - 800 mm
Construction Requirements
weepholes shall be placed horizontally at the lowest points
where free outlets for water can be obtained and shall be
spaced at not more than 2 m center to center in a staggered
manner.
the length of the weepholes shall not be less than the
thickness of the walls of the completed riprap and shall be
at least 50 mm diameter PVC or other pipe materials
acceptable to the Engineer
weepholes must be provided with filter bags as specified in
the plans, special provisions or as directed by the Engineer.
Method of Measurement
the quantities to be measured for payment shall be the
number of cubic meters of riprap or grouted riprap as
the case may be, including stones placed in the toe trench
laid in position and accepted.
filter layer of granular material, when required, shall be
measured separately by the cubic meter in place and
accepted.
Basis of Payment
Basis of Payment
Payment shall be made under:
Pay Item No.
Description
Unit of Measurement
505 (1)
Riprap, Class A
Cubic Meter
505 (2)
505 (3)
Riprap, Class B
Riprap, Class C
Cubic Meter
Cubic Meter
505 (4)
Riprap, Class D
Cubic Meter
505 (5)
Cubic Meter
505 (6)
Cubic Meter
505 (7)
Cubic Meter
505 (8)
Cubic Meter
505 (9)
Cubic Meter
THANK YOU ! ! !
Maraming Salamat po!