INTRON-D - Dplus

fully digital, modular, flexible & innovative way of communication

Oil & Gas

Chemicals & Pharmaceuticals
Metals, Minerals & Mining
Energy & Utilities
Transportation & Others

INDUSTRONIC Modular Design

Interfacing
Entertainment

Administration &
management
Telephone
systems & radio

Integration

Fire & gas

alarm systems

Intercom

Public address & general alarm

Flashing lamps
Stations

Centralized /
decentralized
amplifier

(Ex) Outdoor
stations

(Ex) Outdoor
loudspeakers

Crane
Stations

Office
loudspeaker

Central exchange unit

Digital - Intercom Stations

Indoor (IP, PC, flush-mounted & desktop)

Weather-proof
Explosion-proof
(Crane) radio

Overview -Digital Indoor Station (Access panels / Master call station )

PC-Intercom Station
* consisting of software-package
ID-Intouch
* max. 320 keys programable
* free creatable screen layout
* operation via mouse or
touchscreen

Flush mounting type

up to 9 keypads with10/16 keys
10 / 20 ..... 90 DE...
16 / 32 144 DE ..

DESK TOP STATION

up to 7 plug-in keypads
foil keypads provide 16 keys or
10 toggle switch / keypads
Type:
10 / 20 / 30 DT ...
16 / 32 / 48 DT ...

Type: 12 DT 002
12 direct dialling keys
LCD display
dialling via numerical keypad
Type: 15 / 30 / 45 /60 DTM
up to 4 keypads with15 keys each
Display with 4 x 20 characters

Access Panel .. AP 701 . (IP- Station)

Properties

Modular design
Touch Display (7 / 3,5 Zoll)
Handset
Microphone
Internal Speaker
Status LEDs
Direct keys
Ethernet Interface

Individual Key arrangement

by Hard & or Software

Basic - 12 direct keys, 20 touch keys,
dialing keypad
add. keypads with 24 direct keys (max. 4 )
alternative templates with 120 touch keys
( 6 levels / each 20 keys)
alternative templates with 200 touch keys
( 10 levels / each 20 keys)
Alternative customized screen

Type :
12 AP 701

INTRON-D plus

Type :
60 AP 701

Type :
36 AP 701H

Type :
12 AP 701H

Type :
60 AP 701H

Weather- & Explosionproof Intercom Station

Optional:
Flash light
Additional loudspeaker
with max. power 25 Watt
Additional 25 Watt booster
amplifier installed in the
intercom Station

Internal Loudspeaker

TYPES:
Digital weatherproof

Microphone with
electronic noise compensation
and dynamic compression
Dialling Keypad
connections to all participants
of the intercom / paging system

Programmable key
each key with two directions

Digital explosionproof for Zone 1

EEx de ib IIC T4

Digital explosionproof for Zone 2/22

Ex nAC IIC T4
Ex tD A22 IP 65 T 100C

Optionall : all types with add. 25 watt

booster amplifier

Weather- & Explosionproof Intercom Station

Alternative Versions (with ore without dialling keypad) depending on the required functions:

Transportation & Others

Energy & Utilities

Metals, Minerals & Mining

Chemical & Pharmaceutical

Applications in: Oil & Gas

INDUSTRONIC
installation set
Installation
Material

Noise
absorbing
hoods

Stand for intercom station

Oil & Gas

Transportation & Others

Energy & Utilities

Metals, Minerals & Mining

Chemical & Pharmaceutical

Applications in: Metals, Minerals & Mining

Crane Radio stations

Radio handhelds

Wired intercom stations

Oil & Gas

INTRON D System Rack

One System Three Solutions

Public address &

general alarm

Public address

Intercom

System Rack

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INTRON-D 19 System Rack

DC/DC converter
Central control board
with Ethernet interface

main voltage 230 VAC / 110 VAC

rectifier

= max. 16 slots for

192 digital station

48-68VDC

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Digital line cards

Central-central connection board

Digital audio processor
Digital analogue line board

Application Petrochemical Plant

Hazardous Area
Outdoor Area

Interfacing

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Indoor Area

Application: Intercom Functions

Intercom
Direct & immediate communication
Quick transmission of job orders
Efficient and time-saving

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Direct Two-way Communication (predefined)

A pre-defined communication link to a user is establishing by pressing a single key

Station 1
"Factory"

Station 5 Control
Room"

ABC

press the "Control Room" key

and speaks into the
microphone.

hears the message.

flashing LED on "Factory"
key.

ABC

Benefits
hears the message from the Control
Room. flashing LED on the Control
Room key.

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press the Factory key

and speaks into the microphone.

Immediate direct and exclusive

connection between two intercom
stations
Clear and disciplined communication
without feedback

Dynamic Communication Function (via numeric keypad)

Establishing a communication link on demand to any subscriber via a telephone type numerical keypad

Benefits
Establishment of a connection to all
intercom stations of a system
Every subscriber can talk to all other
subscribers via a telephone type
numerical keypad

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Conference Function
Communication among multiple intercom stations via conference channel
Example:
Station with 2 conference channels
PAGE

TALK

Talk-Key

PA - Key

Conference
Channel 1
Login/Logoff

Chan.1

Chan.. 2

Conference
Channel 2
Login/Logoff

Benefits
Multiple conference channels can be
assigned to each station

Conference channel 1
Conference channel 2

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Uncomplicated simultaneous
communication between multiple
parties via conference channel

Group Call & All Call

Group call is used to combine multiple participants to a group and address them by pushing a direct communication key.
With all call all connected participants can be addressed simultaneously by pushing a direct communication key.

Station 3: Factory
Station 4: Workshop

AC

Speaker Zone
Warehouse

Station 1:
Control Station
GRC

AC

All call (AC)

Group call (GRC)

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Station 2:
Shipping Area

Benefits
Groups defined by software
according to local requirements

Direct two-way connection

Direct one-way connection

Direct and immediate

transmission of information to the
defined group

Function: Page and Party Call

Placement of a call in the entire facility (all call) or in a certain area (group call) to inform a certain party that he is supposed to
respond to the call using the next intercom station available.

Step 1: Paging in the entire plant

Entire plant

Plant Area A

ABC

Station 15

Mr. X

Step 2: Communication between two parties

Plant Area A
ABC

Mr. X

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Plant Area F

Benefits
All subscribers can always
be reached
Parties can be contacted
easily regardless of location
Connection is exclusive - not
a party line

ABC

Station 15

Mr. Y

Application: Public address

Public address
Clear and targeted information
Automated or manual broadcasting
Excellent quality at minimal cost

Intercom
Direct & immediate communication
Quick transmission of job orders
Efficient and time-saving

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Application: Public address

Back-up
amplifiers

50 Watt

Speaker
Zone 1

50 Watt

Speaker
Zone 2

Line 1
V1

Relay unit
DCI / DRU

V2
V3

150 Watt

Speaker
Zone 3

250 Watt

Speaker
Zone 4

150 Watt

Line 6
V4

DIGITAL POWER AMPLIFIER

in steps of 250 Watt
integrated monitoring
advantages by using digital
technology

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250 Watt

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Zone selection Modules

- distribution of amplifier
output to several
selective speaker zones
- change over to back up
amplifiers

Line Monitoring
Unit for 6 speaker
lines, each with
max. 250 Watt

Volume Control unit

for 6 speaker Lines
each line with max. 100Watt)

Speaker
Zone 5

Digital Audio Processor 4 DAP

4 DAP 01/x

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4 DAP 31/x

Record and playback of audio files

Initialization and management of up to four

independent digital voice channels

Management of up to 250 different tracks

36 tracks, each in codec format G.711 and G.722 on

CF card by default

Text and tone sequences are stored on the CF card

Standard medium with 256 MB for 8 hours recording

time, expandable up to 512 MB with 17 hours

Adjustable Output level

Public Address Function

One-way communication to speaker zones and/or intercom stations.
Speaker zone 1:
Warehouse

Speaker Zone 2:
Admin Building

Station 2:
Workshop

Speaker Zone 4:
Unit 2

Station 1:
Control station
GC (Group calls)
AC (All Call)

Direct one-way communication

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Speaker Zone 3: Unit

1

22

Speaker Zone 5:
Unit 3

Benefits
Direct, immediate
transmission of instructions
to defined areas
Clear and immediate
personnel warning
Combination of PA and
intercom in one system

Dynamic PA Group Call

Parties in the group call do not need to be pre-defined. They can be selected at any time (demand-driven). Multiple
participants can be combined to a group and be addressed on a freely selective basis.

Speaker zone 1:
Warehouse

Speaker Zone 2:
Admin Building

Station 2:
Workshop

Speaker Zone 3: Unit

1

Speaker Zone 4:
Unit 2

(DGRC)
Station 1:
Control station

Speaker Zone 5:
Unit 3
Talk key
Selection key
Dynamic
Group Call (DGRC)

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Benefits
Demand-driven group selection
as required by current situation
No changes to system software
necessary, no programming

Application: Public address & general alarm system

Public address &
general alarm

Emergency warning
Automated warning procedures
Maximum protection of people,
equipment and environment

Public address
Clear and targeted information
Automated or manual broadcasting
Excellent quality at minimal cost

Intercom
Direct & immediate communication
Quick transmission of job orders
Efficient and time-saving

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Alarm and Warning Function

In the event of a warning, automated warning procedures will be started. Acoustic and optical signals are output,
and control signals are provided for use.

Detection
and
Activation

Management
and
controlling

Notification
control signals

Prevention
of Injury
and damage
to human

automatically

Visual

Acoustic
manual

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to machines and
environment

System Reliability & Safety

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monitoring
stand by
redundancy

Thinking about possibility's and prevention

What kind
of incident
can happen

Component Failure

Breakdown of system

The failure of items such as power supplies,

processors, amplifiers, speakers and call stations
as a result of a manufacturing error, component
breakdown or simple wear and tear over time

The breakdown of system due Incident or

Natural Disaster like Fire ; Gas explosion,
Hurricanes, Earth quakes that occur without much
warning and time to prepare

monitoring
real time alerts of components

Minimizing
Impact

+
Standby or n+1 redundancy
Components running in parallel or
stand by mode

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monitoring
real time alerts of components

+
Duplication of system
Systems running in parallel or
stand by mode on different
locations

Monitoring System Real time alert of component fault

Continuously monitored:
Components of central
exchange

Exchange
Control Board

all digital components are

continuously monitored
- exchange board
- line board
- digital audio processor
- digital amplifier
- etc.
monitoring of all the cables for

Cabling and field devices

- short-cut
- damaged cable
- bad data communication
- station not connected
- etc.

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Main System Components in Standby / Redundant Mode

system design that duplicates components to provide alternatives in case of one component fails

Power supply system

in n+1
technology

INTRON-D Kernel
Main components in
n+1 technology

Amplifier in n+1 technology

(Hot stand-by
amplifier)

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Duplicated System or Shared System

system design that duplicates systems to provide alternatives in case of one system fails

Rack A

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Rack B

Administration and Management

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diagnostic
programming
remote maintenance

Diagnostic Function (via digital stations)

12 Led's / keys are used for e.g.

MAIN FEATURES:

- displaying of system status

- failure indication
(eg. CPU; stations,
power supply)

Visual and acoustic identification

of error messages
Diagnostic of failure shown on
the display or Leds via download
from CPU

LCD-Display

Test of the connections to all stations

with the help of the dialling keypad

4 control keys

Alternative versions: 19 installation

Engineering and Test Panel
Example: witch foiled keypads

Dialling keypad
is used for dialling
connections to all
participants of the
intercom system

Digital Station

Example: with touch screen

INDUSTRONIC

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Administration and Management

Config Manager

Web interface

Graphic configuration tool

system status, remote coniguration and

diagnostic function
Access via:
User-defined IP address

- System Status
- Configuration and
- Diagnostic

or

service Interface
with Pre-configured IP

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ACCESS VIA WEB INTERFACE

System Status

Information on Software/Hardware
System network information
Project / Process status information
Graphical overview on System Hard and Software

System Remote configuration

Up-, and Download of Software

System commands (Reboot / Restart)

Network configuration

System Diagnostic function

Hardware information (stations, components ec.)

System voltage, temperatures

+
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Graphic configuration tool Config Manager for INTRON-D plus

Configuration

Configuration of individual or complex system network

Parameterization of interfaces, stations, functions ec.
Warning and alarming sequences

System Data Management

Clear overview of system components

(stations, racks, electronic boards,)
History of configuration data's
Release management
Export of reports (station information ec.)

Intuitive user interface

Graphical interface in german or english (multilingual)

Integrated online help
Syntax and semantic check of all entered data
Single user license installed on software dongle

+
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System Integration

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multifold available interface

easy integration

Variable System Structure for INTRON-D plus

- star topology -

12 channels DXI / E1
12 channels DXI / E1

12 channels DXI / E1

12 channels DXI / E1

Star topology via

copper or fiber-optic cable
(multimode or single mode)

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12 channels DXI / E1

Variable System Structure for INTRON-D plus

- ring topology -

12 channels DXI / E1

Ring topology via

copper or fiber-optic cable
(multimode or single mode)
12 channels
DXI / E1

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12 DXI 03

interface units to interconnect systems

12 DXI 03 / E

12 DXI 03 / ESD / EMD

12 DXI 03 / SS

Distances for different links:

E1 (4 wire copper <1000m)
DSL (2 wire copper < 5000m)
Multi mode (fibre 50/62 m < 4000m)
Single mode ( fibre 9 /125m < 20.000m)

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System networking through E1 / DSL

System networking through single-mode or
multimode fiber optics
Transmission of control and audio data
12 AF channels per unit
1 IP-based channel per unit to transmit control
protocols

Variable System Structure for INTRON-D plus

- LAN Network -

Ethernet / IP
100 MB VLAN

e.g 100 MBit - IP Ethernet Network

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Variable System Structure for INTRON-D plus

- Variable system architecture PLANT UNIT 1

PLANT UNIT 2

PLANT UNIT 3

Ethernet / IP

CCR

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Via copper or fiber-optic cable

(multimode or single mode)

Network Requirements for INTRON-D plus

Network equipment delivered by customer

Configuration and management of network by customer
One separate VLAN for INDUSTRONIC equipment

Exclusive VLAN for PA/GA network (port-based VLAN managed by network)

Separated from other network applications

Protected from unauthorized access

100 Mbit Ethernet/IP connection to
each INTRON-D plus
1MBit/s basic bandwidth and 200kBit/s
per IP voice connection
Maintenance access
(with regard to e.g. firewall)
QoS for prioritization of IP packets
(signaling and voice)
Maximum latency of 20ms
Ethernet / IP
100 MB VLAN

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System Interfaces

Fire & Gas Alarming

Telephony
Radio Interface

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Telephone Interface

Direct dial in / optional DTMF

Half duplex communication
to stations
PA call functions
channel / 6 functions via DTMF
Customer PABX
analogue
Telephone
Interface

SIP - VoIP
Gateway

Ethernet / IP

Direct Dial In (DDI):

Half / full duplex communication
to stations
PA call functions
Up to 8 simultaneous VoIP channels

Telephone
Gateway

4x S0
Direct Dial In (DDI):
Half / full duplex communication
to station
PA call functions
Up to 8 simultaneous channels
( 4 x S0 )

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Analogue System Interfaces

INTRON -D
System

External
Systems

Security
(CCTV, Access Control)

Radio System
Fire Alarm System
Remote Control
Warning & Alarm

Entertainment System

Existing Intercom System

Existing Paging System

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Infrastructure Cabling Guidlines

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Cable Guidelines

fixed wired
permanent monitored
twisted pair standard telecom wire

Types: all types of outdoor stations with and

without add. 25 watt amplifier

Distances between Central Exchange and Outdoor / Ex proof

Intercom stations without additional Amplifier
1 x 2 x 0,8 ; (1 pair) max. 3000m

Distances between Central Exchange and Intercom

stations with additional Amplifier
2 x 2 x 0,8 ; (2 pairs) max. 1000m
3 x 2 x 0,8 ; (3 pairs) max. 2000m
4 x 2 x 0,8 ; (4 pairs) max. 3000m

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Distances between Central Exchange and Master Intercom

stations without additional Amplifier
2 x 2 x 0,8 ; (2 pair) max. 3000m

Please use twisted pair standard telecom cable!

Loudspeaker Cabling
*
* Power cable

voltage drop of
cable

length of cable
30 W
0... 400m

- 2dB power loss

(emergency and
alarm aplication)

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400...1100m
1100... 1700m
1700... 2900m
2900... 3600m

power to transfer
50 W
100 W

250 W

1,5mm

1,5mm

1,5mm

1,5mm

1,5mm
1,5mm
1,5mm
1,5mm

1,5mm
1,5mm
2,5mm
2,5mm

1,5mm
2,5mm
4mm
6mm

4mm
6mm
10mm

c
r
o
s
s
s
e
c
t
i
o
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f
w
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Cabling between central exchange / intercom station and loudspeakers depending on the
length of cables and power of the loudspeakers the cross-section of wires are to be
calculated as follows: