BOILER OVERVIEW

PT. ALSTOM Power Energy Systems Indonesia

BOILER APPLICATIONS

STEAM POWER GENERATION

As a medium to convey energy from Fuel Energy to
Steam Turbine and Generator to produce electricity.

INDUSTRIAL STEAM PROCESS

As a Process Steam on Industries for Dryer, Heater,
Evaporator, Turbine Driver.

HEATING (HOTELS, HOUSES)

As Heat Source for Public Heating, Laundry, Sauna.

COMBINED CYCLE
POWER PLANT

TYPE OF BOILER

FIRE TUBE BOILER

Flue gas inside Tube, Water outside Tube

Applicable for Small Boiler, Low Pressure Boiler

Mostly Saturated Unit

WATER TUBE BOILER

Water inside Tube, Flue gas outside Tube

Wider range of Capacity, Pressure, and
Temperature (Superheated Unit)

FIRE TUBE BOILER

FIRETUBE
BOILER
CROSS
SECTIONAL
VIEW

FIRETUBES
STEAM

BURNER

WATER TUBE BOILER

TYPE OF BOILER

Based on Construction Design

PACKAGE BOILER

INDUSTRIAL BOILER

HEAT RECOVERY STEAM GENERATOR

UTILITY BOILER

CRITICAL BOILER

CIRCULATED FLUIDIZED BED BOILER

Boiler Type and Capability

APPLICATION CAPACITY
PACKAGE BOILER

FUEL

CONSTRUCTION

Gaseous Liquid Solid Waste Heat

Process, Auxiliary, Small to Medium Yes
Yes N/A
Yes
Mostly Shop Assy;
Backup Steam
Minimum Site Assy
Industrial
Medium
Processes
Cogeneration, Small to Medium
Combined Cycle

Yes

Yes

Yes

Yes

Site Assy

Yes

Yes

N/A

Yes

Modulirized Shop
Assy; Site Assy

UTILITY BOILER

Power Generation Medium to High

Yes

Yes

Yes

N/A

Site Assy

CRITICAL BOILER

Power Generation Medium to High

Yes

Yes

Yes

N/A

Site Assy

CFB

Industrial Process, Medium to High

Power Generation

Yes

Yes

Yes

N/A

Site Assy

INDUSTRIAL BOILER
HRSG

PACKAGE BOILER

HEAT RECOVERY STEAM

GENERATOR (HRSG)

INDUSTRIAL, UTILITY
BOILER

INDUSTRIAL, UTILITY BOILER

MAIN PARTS OF BOILER

STEAM AND WATER DRUMS

To collect and to separate Steam from Water
To supply and distribute of Boiler Water to Evaporator Section

EVAPORATOR / BOILER BANK SECTION

To absorb Heat and to generate Steam (saturated condition)

SUPERHEATER SECTION
To increase Saturated Steam Temperature to Superheated Steam

ECONOMIZER
To increase Feedwater temperature by absorbing waste heat from boiler
Increase Boiler Efficiency

NON PRESSURE PARTS

Stack, Ductwork, Structural Steel, Supports, Platform

STEAM AND WATER

DRUMS

BOILER BANK & SUPERHEATER

Package Boiler

STANDARD CODES

Material, Pressure Part, and Equipment Design

Structural Steel

ASME: American Standard for Mechanical Engineering

ANSI: American National Standard Institute
ABMA: American Boiler Manufacturing Association
DIN, BS, JIS, etc.

AISC: American Institute of Steel Construction

ASCE: American Society of Civil Engineer
UBC: Uniform Building Code
JIS: Japan Industrial Standard

Electrical and Control Equipment Design

NFPA: National Fire Protection Association

NEMA: National Electrical Manufacturer Association
NEC: National Electrical Code

BOILER BASIC CONCEPT

WATER AND STEAM SYSTEM

System that includes and controls Thermal Process, Flow, Pressure Drop,
Level, Circulation, Supply and Delivery of Water and Steam

DRAFT (GAS SIDE) SYSTEM

System that includes and controls Thermal Process, Flow, Furnace
Pressure, Supply and Discharge, Draft Loss of Air and Flue Gas

PIPE AND INSTRUMENTATION DIAGRAM (P&ID)

Drawing or Diagram that represent Water, Steam, and Draft Systems
completed with Piping, Valves, Instrumentation, and Control Equipment

BOILER PERFORMANCE AND MECHANICAL PARAMETERS

Parameters that are agreed to be used to measure the Performance of Boiler.
For example: Pressure, Temp, Flow, Efficiency, Emission, Design Pressure,
Seismic Factor, Wind Velocity Design, etc.

AUXILARY EQUIPMENT
All Equipment or Devices that required to operate Boiler properly. Example:
Burner, Instrumentation & Control, Deaerator, Blowdown Tank, FW Pump,
Chemical Injection, Sampling System, etc.

STEAM AND WATER

SYSTEM
SUPERHEATED STEAM

SUPERHEATER

SATURATED STEAM
WATER

ECONOMIZER

WATER

AUXILIARY EQUIPMENT
BLOWDOWN TANK

DEAERATOR