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PRESENTATION ON

MILL ELECTRICAL
PERFORMANCE
Monthly Report

PAGE: 1

FROM 1st FEB15 TO 28th FEB15

PAGE: 2

Data Summary : BRM


Electrical
Till date summary data

From : 1/02/15 to 28/02/15

Total Delay

2673 minutes

Acceptable Delay

1034 minutes

Total frequency of delay in Electrical

96 numbers

Mean time to Restore (MTTR)

11 minutes

PAGE 3

Copyright 2010 Jindal Steel & Power Ltd.

PLANNED VS ACTUAL
PRODUCTION
ACTUAL DELAY
(min)

DATE

01.02.2015

68

02.02.2015

22

03.02.2015

04.02.2015

27

05.02.2015

35

06.02.2015

12

07.02.2015

16

08.02.2015

09.02.2015

26

10.02.2015

126

11.02.2015

17

12.02.2015

13

13.02.2015

68

14.02.2015

PLAN QTY. (MT)

EQUIVELANT LOSS OF
EQUIVELANT LOSS OF PRODUCTION CUMULATIVE ACC. TO
PRODUCTION ACC. To PLAN
PLAN (MT)
(MT)

1792.85

84.66

84.66

1792.85

27.39

112.05

1792.85

6.23

118.28

1792.85

33.62

151.89

1792.85

43.58

195.47

1792.85

14.94

210.41

1792.85

19.92

230.33

1792.85

3.74

234.06

1792.85

32.37

266.44

1792.85

156.87

423.31

1792.85

21.17

444.48

1792.85

16.19

460.66

1792.85

84.66

545.32

1792.85

0.00

545.32

PAGE: 4
Copyright 2010 Jindal Steel & Power Ltd.

PLANNED VS ACTUAL
PRODUCTION
DATE

ACTUAL DELAY (min)

15.02.2015

20

16.02.2015

55

17.02.2015

37

18.02.2015

17

19.02.2015

20

20.02.2015

21

21.02.2015

15

22.02.2015

54

23.02.2015

149

24.02.2015

25.02.2015

101

26.02.2015

27.02.2015

47

28.02.2015

57

PLAN QTY. (MT)

EQUIVELANT LOSS OF PRODUCTION


EQUIVELANT LOSS OF
PRODUCTION ACC. To PLAN (MT)
CUMULATIVE ACC. TO PLAN (MT)

1792.85

24.90

570.22

1792.85

68.48

638.70

1792.85

46.07

684.77

1792.85

21.17

705.93

1792.85

24.90

730.83

1792.85

26.15

756.98

1792.85

18.68

775.65

1792.85

67.23

842.89

1792.85

185.51

1028.40

1792.85

3.74

1032.13

1792.85

125.75

1157.88

1792.85

7.47

1165.35

1792.85

58.52

1223.87

1792.85

70.97

1294.83

PAGE: 4
Copyright 2010 Jindal Steel & Power Ltd.

Electrical Total Acceptable Delay Overview Area wise

Area

Delay(in hr)

Frequency

Furnace

2.33

26

Mill

7.78

31

Cooling Bed

4.73

22

Media

0.26

Stacker

2.21

16

PAGE: 7

Copyright 2010 Jindal Steel & Power Ltd.

DELAY SUMMARY

PAGE: 7

Copyright 2010 Jindal Steel & Power Ltd.

DELAY SUMMARY

PAGE: 7

Copyright 2010 Jindal Steel & Power Ltd.

PAGE: 7

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Acceptable Delay


Details
DELA
DELAY TIME Y (IN
MIN)

AREA

01.02.2015

12:44 13:00

16

MILL

01.02.2015

17:58 18:01

01.02.2015

18:31 18:51

20

MILL

Delay due to auto chopped generated in line-A ,


RES-1A trip due to encoder fault.

RES-1A tripped on F07453 fault. Encoder cover


was found loose. Tightness done and made ok.

01.02.2015

22:26 22:31

MILL

Optimization reset due to variation of length in


line-A.

01.02.2015

0:41

1:04

24

02.02.2015

13:52 14:00

DATE

02.02.2015

15:14 15:28

14

03.02.2015

19:41 19:51

10

REASON

Delay due to Std#14 trip.

REMARKS

In drive panel for stand-14, MCB for blower(drive


side) was off, due to this stand-14 motor got
tripped on over temp. fault. (F30004)

FURNACE Delay due to kick-off-1 finger not moving forward.

Delay due to relay got latched of kick-off-1 for up


FURNACE position and due to this the kick-off-1 not
operating properly.

Relay for Kick off-1 got latched. Relay changed


from RIO & made ok.

Delay due to RES-1B rotation was not proper ,


brake pressure adjusted.

Delay due to both CBCT-2 & CBCT-3 comes


COOLING forward at a time and due to this tray transfer
BED
system taken blank cycle in auto mode & layer
stuck at chain transfer.

MILL

MILL

Delay due to RES line-B rotation fault as the metal

entering RES while RES in rotating.

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Acceptable Delay


Details

DATE

DELA
DELAY TIME Y (IN
MIN)

AREA

REASON

REMARKS

The block which store the time to reach stand-01


from HMD-01 was malfunctioning, due to this billet
came in small gap. Block resetting done and made
ok.

04.02.2015

11:16 11:27

11

MILL

Half billet chopped due to tracking fault, as


looper-1,3 & both line repeater persuder arm
in down position.

04.02.2015

16:40 17:00

10

MILL

Delay due to cobble in line-A due to material


break. Water pressure adjustment done,exact
reason not found.

04.02.2015

4:24

4:27

04.02.2015

5:37

5:40

05.02.2015

15:15 15:25

10

05.02.2015

19:45 19:50

MILL

Delay due to adjusting sensitivity of HMD-15B.

05.02.2015

20:45 21:05

20

MILL

Delay due to RES-2A tripped due to encoder


fault and its causes cobble in mill.

RES tripped on F7453 (LR preprocessing error).


Encoder tightness done and made ok.

MILL

Delay due to billet stuck at discalar due to


billet positioning was not proper in furnace at
discharging roller.

06.02.2015

6:53

6:57

06.02.2015

12:38 12:46

06.02.2015

13:29 13:31

11

COOLING
CBCT-3 trip.
BED
MILL

Charging of billet not possible as billet length


not sensing.

COOLING Cooling bed full due to improper laying of bars

BED
and the cut length.

COOLING
Delay due to CBCT-1 tripped.
BED
MILL

Delay due to billet slow during charging.

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Acceptable Delay


Details

DATE

07.02.2015

DELA
DELAY TIME Y (IN
MIN)
6:56

AREA

REASON

6:58

07.02.2015 13:36 13:38

07.02.2015 17:29 17:34

07.02.2015 18:03 18:10

Stacker

Auto cycle is not coming for LTF of both the Stacker ,MCB
tripped of both stackers.

MCB for DI-XA04 of RIO-11 got


tripped, resetting done and made ok.

08.02.2015 23:37 23:40

Stacker

Delay due to weighing machine tripped of stacker-2.

09.02.2015

9:22

10

Media

Delay due to high tank temperatuure fault occurred for lubeC1.

09.02.2015 10:30 10:35

MILL

Delay due to slight undershoot in line-C.

MILL

Delay due to undershoot as there was no gap in RIT HMD in


one piece (Reason not found).

N/A as head of 4th bar found bent,


due to to this bar hitted and got
undershoot. Everything was checked
and found ok from electrical side.

9:12

09.02.2015 23:55

0:15

09.02.2015

0:49

12

0:44

FURNACE Delay due to charging due to billet slow during charging.

REMARKS

Stacker

MCB tripped of LTD of both the stacker.

COOLING Layer got stuck at tray transfer while transfer time from chain

BED
to tray.

COOLING
Delay due to CBCT-1 trip so layer got stuck in chain.
BED

Copyright 2010 Jindal Steel & Power Ltd.

CBCT-1 got tripped on fault F07490.


Resetting done & made ok.

Total Electrical Acceptable Delay


Details

DATE

10.02.2015

DELAY TIME

0:54

DELAY (IN
MIN)

AREA

REASON

Due to malfunctioning of block, AUR of


Cobble in line-C due to divide shear not taken divide shear got missing & speed
cut as its reference speed stop.
reference got down & divide shear did
not taken cut & went to overshoot.

3:00

126

MILL

11.02.2015 Cumulative Delay

14

FURNACE

Delay due to furnace walking beam up cycle


was slow operated.

11.02.2015

19:25

19:28

FURNACE

Walking beam cycle was slow due to this billet

discharge was done manually.

12.02.2015

15:05

15:08

Stacker

Delay due to short bar cleaning from stacker


area , As laying positions (To & Fro) ,
optimization adjusted.

12.02.2015

16:40

16:42

Stacker

Delay due to short bar cleaning from stacker


area , As laying was not proper from PR-8B ,
parting closed to 0.2m.

12.02.2015

20:22

20:24

Stacker

Delay due to stacker-2 , 12m PED


continuously sensing.

12.02.2015

23:34

23:38

COOLING Delay due to PED-2 continuous sense at


BED
gauge beam.

13.02.2015 Cumulative Delay

41

Stacker

Stacker-1 was not in operation due to cable of


LTD of stacker-1 got damaged and cable
replaced by electrical & slow operation of CP4 due to stacker-1 is not working.

13.02.2015

MEDIA

Mill stop due to Air-oil-1 pressure switch fault

occurred for Std#9.

13

9:38

9:50

REMARKS

Copyright 2010 Jindal Steel & Power Ltd.

LTD-1 was tripping continously on


fault F31117. encoder cable was
found loose & opened. Tightness done
and made ok.

Total Electrical Acceptable Delay


Details

DATE

DELA
DELAY TIME Y (IN
MIN)

AREA

REASON

13.02.2015 12:53 13:08

Stacker

Delay due to LTD not working in auto mode of stacker-2.

13.02.2015 14:36 14:51

11

Stacker

Delay due to stacker-2 weight machine misaligned.

13.02.2015

2:08

2:12

MILL

Delay in discharging due to billet tracking fault in furnace.

15.02.2015

8:02

8:07

COOLING
BED

15.02.2015 14:00 14:07

COOLING
BED

15.02.2015 14:09 14:14

COOLING
BED

15.02.2015 00:49 00:52

MILL

16.02.2015

8:12

8:22

10

16.02.2015

Cumulative
Delay

10

16.02.2015

14

0:52

1:27

35

REMARKS

Forcefully disabled the network


connection than enabled & made
ok.
Forcefully disabled the network
Delay due to CP-3 camera was not working.
connection than enabled & made
ok.
Forcefully disabled the network
Delay due to cooling bed camera was not working & CBCT-2
connection than enabled & made
tripped.
ok.
Slow operation of CP-3 due to camera of CP-3 was not
working.

Dealy due to short length billet charging slow.

FURNACE Furnace charging door id not working in auto mode.

MILL

Walking beam not taking cycle properly.

MILL

RES-1B drive fault occur in running mill condition due to


encoder wire found loose,during this delay Std #15 pass
changed done.

RES-1B got tripped on faultF07453. during check +VE supply


core of encoder found broken.
Reconnection done and made ok.

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Acceptable Delay


Details

DATE

DELA
DELAY TIME Y (IN
MIN)

AREA

REASON

REMARKS

COOLING
BED

Tray Transfer taken blank cycle.

17.02.2015 13:27 13:48

21

COOLING
BED

HMD-14A sensed late, head of


Overshoot in line-A as HMD-14A sensed late and autochop metal (did not sensed). Due to this
generated so, small piece gets overshoot.
false autochop generated & billet
got cobble.

17.02.2015 18:21 18:23

Stacker

17.02.2015

4:01

4:13

12

18.02.2015

8:05

8:08

17.02.2015

7:51

7:53

Stacker-1,PED continous sensing.

MILL

Delay due to line-B entry switch pipe not ready,so


synchronized by electrical.

Synchronization done & made ok.

Stacker

Delay due to stacker-1 LTD start cycle not coming.

18.02.2015 13:05 13:10

Stacker

Delay due to stacker-1 both up-down proxy not functioning.

Cumulative
Delay

MILL

18.02.2015 18:33 18:35

FURNACE

18.02.2015 20:17 20:19

FURNACE Delay due to kick-off pick up billet not properly.

18.02.2015

15

Delay in charging due to discharging stopper not working


properly.

In furnace 2 cycle gap due to discharging stopper not


working properly.

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Acceptable Delay


Details

DATE

DELA
DELAY TIME Y (IN
MIN)

AREA

REASON

19.02.2015 15:47 15:51

19.02.2015

1:42

1:47

19.02.2015

1:58

2:13

15

COOLING
Delay due to chain transfer was tripped at finishing area.
BED

20.02.2015

7:37

7:45

COOLING Delay due to long length billet comes at charging area as its

BED
length was not sensed.

20.02.2015

Cumulative
Delay

MILL

20.02.2015 21:40 21:46

Stacker

21.02.2015 18:37 18:39

FURNACE

21.02.2015 19:45 19:47

FURNACE Delay in furnace due to billet tracking fault.

21.02.2015 19:56 19:58

FURNACE Delay due to kick-off pick up two billet.

Cumulative
Delay

FURNACE Walking beam strake was not proper.

21.02.2015

16

FURNACE In furnace 3 cycle gap due to RT-1 tripped.

MILL

Delay due to optimization length was not proper.

CBTT-2 tripped on F7900.


resetting done and made ok.

Delay due to billet stuck in roller table-1 and billet skid


continue taken cycle.

Delay due to layer mixes in stacker due to tracking fault.

Delay in charging due to discard arm pick up two billet due


to PED-1 not sense.

Copyright 2010 Jindal Steel & Power Ltd.

REMARKS

Total Electrical Acceptable Delay


Details

DATE

DELA
DELAY TIME Y (IN
MIN)

AREA

REASON

Delay in charging due to 2 billet comes in RT-1 and stuck in

its guide plate.

Cumulative
Delay

FURNACE

22.02.2015 16:17 16:26

FURNACE Delay in charging due to charging was manual.

Cumulative
Delay

10

FURNACE Delay in charging due to charging was not in auto mode.

22.02.2015 18:09 18:13

MILL

Delay due to billet skid tripped.

22.02.2015 18:52 18:54

MILL

Delay due to billet skid synchronization was failed.

22.02.2015 20:15 20:17

22.02.2015

22.02.2015

22.02.2015 21:42 22:03

23.02.2015 13:49 14:20

17

FURNACE In furnace 2 blank cycle due to charging was manual.

21

MILL

Delay due to Std#14 & Std#16 gear box lub fault as cable
was damaged.

31

COOLING
BED

Delay due to overshoot in line-A as HMD-12A continuously


sensed.

Copyright 2010 Jindal Steel & Power Ltd.

REMARKS

Press switch signal for lube of Std14,16 was healthy. Cable founded
shorted in JB. Signal forced and
made ok.
Material got overshoot as freeze &
switch brake command went late.
HMD-12A sensed longer time than
usual.

Total Electrical Acceptable Delay


Details

DATE

DELA
DELAY TIME Y (IN
MIN)

AREA

27

COOLING
BED

23.02.2015 19:26 20:51

85

COOLING
BED

23.02.2015

4:37

Stacker

24.02.2015 13:31 13:34

25.02.2015

9:17

25.02.2015 15:57 17:02

65

MILL

25.02.2015
25.02.2015

1:43
2:22

18
14

26.02.2015 23:00 23:06

Stacker
Stacker
COOLING
BED

23.02.2015 16:46 17:13

18

4:29

8:51

1:08
2:08

REASON

Delay due to CBCT-2 not going home position due to its


proxy straightner break.

REMARKS

During check, striker for home


position proxy found broken.
Welding of striker was done and
made ok.

RES-1A tripped on fault F7453


Overshoot in line-1A due to drive fault so encoder changed , (Encoder LR positioning fault).
In between Std#16 & NTM RE guide changed.
Encoder of RES-1A changed with
encoder of RES 2B & made ok.
6 mtr PED was not sension
Delay due to stacker-2 6m PED was continuous sensing.
properly. Signal forced and made
ok.

COOLING
Delay due to CBCT-2 not going in home position.
BED
FURNACE Delay due to walking beam taking extra cycle.

Stacker-1 LTD trip.


Stacker-1 LTD trip.

Changed the offset from 15


to 45. In previous rolling
section encoder of RES 2B
was used in RES2A. During
start of this rolling section
new encoder was mounted &
offset got changed .

Magnetic chain not gone to its home position.

Delay due to undershoot in line-B due to material


hitted in RES as it's off-set was not ok.

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Not Acceptable Delay Details


DATE

DELAY
DELAY TIME (IN MIN)

01.02.201
14:27
5

14:32

AREA

REASON

REMARKS

COOLING Delay due to RES-2B pressure adjusted as its N/A as rotation was not ok due to
BED
rotation was not ok.
abnormal break pressure.
N/A as 11th pcs pf line-A hitted inside RES
Undershoot in line-A RES-2A as 2 pieces went & got stucked. Following pcs hitted & got
in same line.
undershoot. Everything was checked and
found ok from electrical side.
Cobble in line-B due to the RES-1B rotation
Rotation was not proper, due to uneven
was not proper meanwhile pass changed of
brake pressure, die to this head hitted at
Std#16 and all braking pinch rolls closed.
entry of RES.
Delay due to RES-1B & 2B rotation was not
N/A as rotation was not ok due to
proper , RES-1B & 2B synchronized and brake
abnormal break pressure.
pressure adjusted by electrical & mechanical.

01.02.201
16:55
5

17:17

22

MILL

01.02.201
22:51
5

23:26

35

MILL

01.02.201
5

2:44

2:52

MILL

02.02.201
5

6:52

7:30

38

MILL

Delay due to undershoot in line-A , last piece 'N/A as Everything was checked and
material stops after travelling 60m from RES. found ok from electrical side.

02.02.201
5

3:28

4:26

58

MILL

Delay due to metal hit at RES-2B duering this


'N/A as Everything was checked and
delay RES offset adjusted and also pass
found ok from electrical side.
change of Std#11 done.

03.02.201
5

7:12

7:30

18

MILL

Rolling stop due to RES-2B rotation was not


proper brake pressure adjusted.

N/A as problem initiated because of brake


pressure.

03.02.201
12:50
5

14:00

70

MILL

Cobble in line-A divide shear due to metal


carry forward ,divide shear arm got shifted of
upper blade meawhile Std #13 changed.

'N/A as Everything was checked and


found ok from electrical side.

03.02.201
14:00
5

14:26

26

MILL

Delay continued from previous shift.

'N/A as Everything was checked and


found ok from electrical side.

19

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Not Acceptable Delay Details


DATE

DELAY
DELAY TIME (IN MIN)

AREA

04.02.201
13:22
5

14:00

38

MILL

04.02.201
14:00
5

14:27

27

MILL

04.02.201
19:24
5

21:45

47

04.02.201
5

6:00

05.02.201
5

5:47

MILL

11:07

63

MILL

05.02.201
17:36
5

18:27

25

MILL

06.02.201
14:24
5

15:00

36

MILL

06.02.201
5

3:42

15

MILL

20

Cobble due to carry forward in line-A as two


pieces found at the entry of RES-1A.
Delay continued from previous shift due to
chopping shear cut piece carried forward in
line-A.
Delay due to undershoot in line-A(RES-2A)
due to material hitted in RES somewhere &
head got bend and material stop after
travelling 80m, during this cobble divide shear
arm got shifted in between PR-5A changed ,
and exact reason of cobble not found, in
between std #15 and Std #16 pass changed
done.(Pinch roll-9A bottom roll axial play is
more)

COOLING Overshoot in line-A as PR-9A did not drop in


BED
one piece.

8:18

3:27

REASON

REMARKS
'N/A as Everything was checked and
found ok from electrical side.
'N/A as Everything was checked and
found ok from electrical side.

N/A as material head hitted somewhere


inside RES. Rotation of RES trigger
command & HMD for respective HMD was
ok.

N/A as due to slippage. There was no


droppage in PR-9A. Due to this material
went to overshoot.

Delay due to undershoot in line-A (RES-2A)


due to last piece did drop from RES as its
head was got bend.

N/A as due to uneven speed of


intermediate & breaking pinch roll material
got stucked at entry of RES. After entering
60 mtr inside RES.Everything was
checked and found ok from electrical side.

Undershoot in line-A due to metal hit


somewhere in RES and also RES-2A offset
changed.
Overshoot in line-B due to movement of entry
switch pipe of line-B was late and due to this
the length of bar is too long and its caused
overshoot.
Cobble in looper-1 due to uneven loop in
looper-1

N/A as RES triggering command & timing


was ok. After changinf offset of RES
problem got resolved.
N/A as feedback was coming late due to
slow movement of entry switch pipe. Slow
movement was happened due to
machanical jam.
N/A as pusher out command timing,
calibration was ok.

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Not Acceptable Delay Details


DATE

07.02.2015

08.02.2015

09.02.2015

09.02.2015

10.02.2015

10.02.2015
21

DELAY TIME

17:02

0:26

11:44

21:00

21:11

22:24

17:18

1:12

12:46

21:44

21:28

23:36

DELAY
(IN
MIN)

AREA

REASON

REMARKS

MILL

N/A as a small chip of billet got


stucked infront of HMD-12A , Due to
HMD-12 A sensed continously so, auto chop
this HMD-12A sensed for longer
generated and a small piece got overshoot and a billet time. Due to this autochop was
chopped in mill.
generated and a small pc went to
overshoot. Passline cleaning done
and made ok.

MILL

Delay due to undershoot in RES-2A(line-A) due to bar


laying was not proper so tail piece stuck in RES (Exact
reason not found) , during this Std#15 pass change
and RE guide change of Std#15 , power slitter and
NTM A & B Std#20 & Std#22.

MILL

N/A as 'Material did not separated


properly, so head of bar hitted to tail
Undershoot in line-C due to metal hit in back end of the
of next bar & got undershoot. RIT
previous piece (Reason not Known).
HMD & brake slide checked & found
ok.

22

MILL

N/A as 'Material did not separated


properly, so head of bar hitted to tail
of next bar & got undershoot. RIT
HMD & brake slide checked & found
ok.

17

COOLING
BED

16

15

20

16

MILL

Delay due to undershoot as there was no gap in RIT


HMD-2 so the material not seperated.

N/A as tail of 5th pcs did not drop


from RES-2A, so next pcs hitted and
got undershoot. Everything was
checked and found ok from electrical
side.

N/A as Brake slide position


Overshoot due to laying was not proper it was approx command was 1.2 sec later than
25m with all parameter as previous.
normal position, so bar went to
overshoot.
Undershoot in 6th piece due to RIT HMD continue
sense.

Copyright 2010 Jindal Steel & Power Ltd.

N/A as as per RIT HMD, there was


no gap b/w 2 pcs, but brake slide
command was ok. The reason for
undershoot might be less gap b/w 2
pcs.
N/A as as per RIT HMD, there was

Total Electrical Not Acceptable Delay Details


DATE
11.02.2015

DELAY TIME

7:27

11.02.2015 16:24

11.02.2015

11.02.2015

2:03

7:50

18:56

2:38

DELAY
(IN
MIN)

AREA

23

MILL

152

35

5:21

5:44

23

12.02.2015 15:16

15:36

20

12.02.2015 15:37

16:01

24

13.02.2015 23:14

0:11

16

14.02.2015 15:41

15:55

14

22

MILL

MILL

REASON
Cobble in looper-3 due to uneven loop
formation in looper-1 for which tension was
given in each billet.
Delay due to undershoot in line-C as there
was no seperation on the last two piece
during this Std#10 , Std#14 & Std#16 pass
change done.
Undershoot in line-C due to bar was not
separate in 5th & 6th piece.

REMARKS
N/A as looper calibration was checked and
found ok.
N/A as 2nd last pcs of billet hitted
somewhere in rake so coming pcs hitted and
got undershoot. Everything was checked
and found ok from electrical side.
N/A as 5th pcs of billet hitted somewhere in
rake so coming pcs hitted and got
undershoot. Everything was checked and
found ok from electrical side.

Overshoot in line-c due to divide shear cut


COOLING was not proper as in cooling bed found about N/A as Everything was checked and found
BED
5 mtr piece and both side divide shear cut
ok from electrical side.
marks.
N/A as looper calibration was checked and
MILL
Cobble in looper-1 due to uneven looping.
found ok.
Delay due to cobble in line-B NTM as looper
N/A as looper calibration was checked and
MILL
height was not proper in repeater , As looperfound ok.
2 was taken in line.
Cobble in line-B due to material break
N/A as material accumulated in NTM due to
MILL
between NTM and PR-4B (Exact reason was uneven pressure in water box-3, resulted
not found).
material got broken from PR4B & got cobble.
N/A as due to increase of 400 LPM water,
COOLING Overshoot in line-B as HMD-16 flicker so its temp got down by 120 & due to this there
BED
sensitivity.
was flickering in HMD-16B. Sensitivity
increased by 0.5.

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Not Acceptable Delay Details


DATE

DELAY TIME

DELAY
(IN
MIN)

15.02.2015 14:23

15:16

17

15.02.2015

1:43

21

15.02.2015
15.02.2015
16.02.2015

1:22

Cumulative
Delay
Cumulative
Delay
9:36

16.02.2015 18:35

16.02.2015 19:04

16.02.2015 19:30

19:02

19:29

20:12

13
16

27

25

42

REASON

21:05

30

REMARKS

N/A as first pcs of bar did not drop from


RES. Everything was checked and found ok
MILL
from electrical side. The head of all pcs was
bent.
COOLING Cobble due to carry forward in line-A short
N/A as Everything was checked and found
BED
pice of metal forward at PR-9A.
ok from electrical side.
Billet to billet discharging gap was not proper N/A as the length of billet was not constant.
MILL
is was(20m to 25m)
Due to this gap was not proper.
N/A as the length of billet was not constant.
MILL
Billet to billet gap was not proper.
Due to this gap was not proper.
Billet request sent to furnace earlier then
MILL
specified time and due to this billet got bend N/A as billet call time was correct.
in furnace.
Delay due to undershoot in line-B(RES-2B)
due to metal did not drop from RES-2A in
frontend (Exact reason not found)

MILL

n/A as the dia of NTm of was different in


PLC than actual. In PLC previous dia did not
Cobble in line-A NTM and undershoot in linechanged while ring changed so there was
A.
difference in schedule speed & actual speed
of material.

MILL

n/A as the dia of NTm of was different in


PLC than actual. In PLC previous dia did not
Cobble in line-A,NTM due to speed was not
changed while ring changed so there was
ok in line-A.
difference in schedule speed & actual speed
of material.

MILL

Cobble in line-A NTM.

Cobble in line-A NTM and divide shear due


to carry forward.
Line-B entry switch cut line feedback come
18
2010 Jindal
2:56 Copyright
3:14
MILL Steel & Power Ltd.
late, due to it auto chop occur.

16.02.2015 20:35
23
16.02.2015

9:52

13

AREA

MILL

n/A as the dia of NTm of was different in


PLC than actual. In PLC previous dia did not
changed while ring changed so there was
difference in schedule speed & actual speed
of material.
N/A as Everything was checked and found
ok from electrical side.
N/A as Everything was checked and found
ok from electrical side.

Total Electrical Not Acceptable Delay Details


DATE

DELAY TIME

DELAY
(IN
MIN)

AREA

17.02.2015 11:22

11:50

14

MILL

17.02.2015 12:12

12:52

40

MILL

17.02.2015 17:33

17:46

13

MILL

17.02.2015 21:07

21:22

15

MILL

17.02.2015 21:24

21:44

20

MILL

17.02.2015

1:11

1:57

15

MILL

18.02.2015

8:40

8:49

MILL

18.02.2015 23:25

24

23:53

29

REASON

REMARKS

Undershoot in line-B as last piece was 100m


N/A as Everything was checked and found
as chopping shear goes late cut line also
ok from electrical side.
optimization has been reset to MANUAL.
N/A as last pcs did not dropped from RES
Last piece undershoot in line-B as it did not
guide & coming bar for that slot of RES-1B
drop from RES-1B,PR-8B lying was not
hitted & got undershoot. Everything was
properly.
checked & found ok from electrical side.
N/A as billet length was varying, so one billet
Billet comes at very close gap so,metal stuck
call went from std-01 & next from HMD-02.
at looper-3.
Due to this billet came in close gap.
Delay due to last piece of bar could n't able to N/A as Everything was checked and found
drop from RES-1B its length was 90m.
ok from electrical side.
Delay due to last piece of bar could n't able to N/A as Everything was checked and found
drop from RES-1B its length was 90m.
ok from electrical side.
Delay due to undershoot in line-B(RESN/A as tail got stuck in entry of RES. So
1B)due to piece did not drop at back end
coming bar hitted & got
from RES(exact reason not found)(PR
undershoot.Everything was checked and
droppage & laying was ok).
found ok from electrical side.
N/A as roller table stopped because of
Delay due to roller table after descalar
prevent billet generated from mill due to auto
stopped after billet discharging.
interrupt roller table stopped.

N/A due to malfunctioning of block,


Metal carry forward in line-B due to
optimization changed from auto to manual &
COOLING
optimization mode was changed from auto to entry switch pipe was going into chopping.
BED
manual.
Regarding carry forward eveything was ok
from electrical side.

Copyright 2010 Jindal Steel & Power Ltd.

Total Electrical Not Acceptable Delay Details


DATE

18.02.2015

DELAY TIME

3:24

19.02.2015 14:08

20.02.2015 11:07

25.02.2015

26.02.2015

26.02.2015
25

14:19

11:44

33

11

37

AREA

MILL

MILL

MILL

REASON

REMARKS

N/A as tail of bar stucked into entry of Res.


Undershoot in line-B due to metal last piece There was possibility that it hitted at 78 mtr
was not transfer properly from RES.
inside RES. Everything was checked and
found ok from electrical side.
Delay in charging due to RT-1 roller was
tripped.
Cobble in line-B divide shear and NTM due
to small piece of chopping shear carries
forward , maximum cooling bed cut length
was 82 m but physically last piece was 76 m
and still it cuts the tail chopped.
Delay due to material break in line-B
when started 3rd waterbox taken on
line.

N/A as only one motor got tripped. Billet was


not straight so load was on only two roller
(during charging) instead of four roller. Due
to this motor got tripped. Resetting done &
made ok.
N/A as there was problem that it should not
chop but entry switch pipe chopped the
material. It should chop rest length
completely, which did not happened.

N/A 'Due to uneven pressure of WB-3B


material got fluctuatted & got
accumulated in NTM-B.
N/A 'Due to uneven pressure of WB-3B
Delay due to one piece was in
17:58
18:18
11
MILL
material got fluctuatted & got
overshoot as it's laying was not proper.
accumulated in NTM-B.
Delay due to cobble in line-B due to
N/A 'Due to uneven pressure of WB-3B
19:53
20:36
20
MILL
material break in line-B 3rd waterbox material got fluctuatted & got
when started.
accumulated in NTM-B.
N/A as loop height suddenly
Cobble in line-B due to material break decreased to 0mm & then after
14:47
15:00
13
MILL
from NTM in between Std #7 pass
sudden increased to 900mm,.
changed.
Everything checked from electrical
side & found ok.
N/A as material breaks b/w DS-4A &
Undershoot in line-A & B metal
exit switch pipe-A material undershoot
15:16
16:12
56
MILL
accumulated
in
RES.
in RES-1A. Everything checked &
Copyright 2010 Jindal Steel & Power Ltd.
found ok from electrical side.

25.02.2015 17:12
25.02.2015

4:30

DELAY
(IN
MIN)

17:39

13

MILL

SPARE CONSUMED DURING THE MONTH


SL.NO

Part No. / Model


No.

Make

Qty

DATE

Item

AREA

01.02.2015

MCB,32A,4P

Module shop

05.02.2015

Socket,15A

Roll shop

05.02.2015

Wooden board,6X4

Roll shop

04.02.2015

70W bulb

04.02.2015

Choke,70W

04.02.2015

Al lug,95 sqmm

welding m/c

06.02.2015

Plug,15A

Roll shop

07.02.2015

PVC board,8X10

CP-2

07.02.2015

16A socket

CP-2

07.02.2015

switch

cp-2

08.02.2015

Positioner,
DVC,6020

Line-A 2nd WB

10

Furnace

Furnace

1
2
3
4
5
6
7
8
9
10
11
12
13
26

09.02.2015
09.02.2015

Glass relay,24VDC
PVC
board,8X10X12

Copyright 2010 Jindal Steel & Power Ltd.

SPARE CONSUMED DURING THE MONTH


SL.NO
14
15
16
17
18
19
20
21
22
23

Qty

09.02.2015

Socket,20A,10A

1+1

Furnace

10.02.2015

Carbon brush

cp-2

10.02.2015

Starter

11.02.2015

Single core wire

40 mtr

Entry sw pipe

11.02.2015

Tube , 18W

ECR-2

11.02.2015

Pantry

Furnace

11.02.2015

Lamp,70W
Nut bolt,M8X100
mm
Industrial plug top,
30A, 3 pin

Furnace

13.02.2015

O2 analyser

1 set

Furnace

13.02.2015

nut bolt, M8X60mm

Furnace

MLDB-1

MLDB-1

MLDB-1

MLDB-1

11.02.2015

13.02.2015
25
13.02.2015

27

Make

Item

24

26

Part No. / Model


No.

DATE

13.02.2015
13.02.2015

Lug ring, CU, 10


sqmm
Lug, ring,Cu,16
sqmm
Lug, ring,Cu,25
sqmm
Lug, ring,Cu,35
sqmm

Copyright 2010 Jindal Steel & Power Ltd.

AREA

SPARE CONSUMED DURING THE MONTH


SL.NO

30
31
32
33
34
35
36
37
38
39

Make

Qty

Item

14.02.2015

Lug, ring,Cu,0.5
sqmm

O2 analyser

17.02.2015

Battery, 12V

Roll shop UPS

17.02.2015

Battery, 6V

Emergency light

17.02.2015

MCB,10A

ECR-3

18.02.2015

Pulse amplifier

ECR-1

18.02.2015

MCB,32A,4P

ECR-1

18.02.2015

Industrial
socket,30A

Lube-A

18.02.2015

Industrial
socket,20A

Lube-A

18.02.2015

Screw

10

Lube-A

19.02.2015

PVC fan

Cooling bed

20.02.2015

Metal socket, 20A

Cooling bed

20.02.2015

4CX1.5 sqmm
cable

15 mtr

Module shop

28
29

Part No. / Model


No.

DATE

Copyright 2010 Jindal Steel & Power Ltd.

AREA

SPARE CONSUMED DURING THE MONTH


SL.NO

Part No. / Model


No.

Make

Qty

DATE

Item

AREA

20.02.2015

Screw

Module shop

20.02.2015

Hose pipe

1 roll

stand-15

21.02.2015

Industrial socket
20A

Furnace

21.02.2015

Indication
LED(RED) -220V

HYD-AA1

22.02.2015

H.F.O flow meter

Furnace

23.02.2015

6292Z bearing

ECR-1

24.02.2015

Encoder, 1024

RES

Furnace

Furnace

Central electrical

40

41

42

43

44
45
46
47
48
49

25.02.2015

Nut bolt,
M10X100mm
Welding
rod,3.15mm

26.02.2015

MCCb, 250A

25.02.2015

Copyright 2010 Jindal Steel & Power Ltd.

THANK
YOU