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Power Shovel
Dragline
Clamshell
Backhoe or Hoe
Hydraulic excavator
Excavator loader or Backhoe loader
Bucket wheel excavator
Trenching machines
Shovel
Output of shovel
3600
Output of shovel = q
efficiency
C
where
q = Produ n in m3 / cycle = Heaped capacity Swell factor Bucket factor
C = Excavation time + Swing time +Dumping time
Nature of soil
Depth of cut
Angle of swing
Capacity of hauling unit and nos
Job Conditions
Mechanical condition of shovel
Efficiency of operator
Size of bucket
Type of machine ( Crawler or Wheel mounted )
Backhoe
Output of Backhoe
3600
Output of Backhoe = q
efficiency
C
where
q = Produ n in m 3 / cycle = Heaped capacity Swell factor Bucket factor
C = Excavation time + Swing time +Dumping time
Dragline
Output of Dragline
Dragline production = Dragline bucket capacity C f
Where
C = Theortical cycles/hr = 120 cycles/hr
f = Correction factor
= f1 f2 f3 f4 f5 f6 f7
Fill factor f1
Sr. No.
Class
Fill factor
1.1 to 1.2
1.0 to 1.1
0.9 to 0.8
Clay
(a) Sandy clay, dry
(b) Cohesive, dry
(c) Very cohesive, hard
0.95 to 1.0
0.90 to 0.95
0.88 to 0.90
0.85 to 0.88
Top soil
(a) Sandy clay
(b) Clay damp
0.82 to 0.85
0.80 to 0.82
0.75 to 0.80
0.72 to 0.75
0.70 to 0.72
0.68 to 0.70
Digging factor f2
Boom length in
meter
12
18
24
30
Digging factor
0.86
0.79
0.72
0.65
Actual working
time
Job efficiency
factor
Hoist factor f3
60
min/hr
1.0
50
min/hr
0.83
40
min/hr
0.67
Swing factor f4
12
18
24
30
Angle of swing
90
120
180
Hoist factor
0.95
0.92
0.90
0.87
Swing factor
0.86
0.79
0.72
Loading factor f5
Method of dumping
Truck
Hopper
Stockpile
Loading factor
0.96
0.96
1.0
Operator factor f7
Operator
Experienced
Average
Beginner
Operator factor
1.0
0.95
0.85
Clamshell
Output of clamshell
Clamshell production = Clamshell bucket capacity C f
Where
C = Theortical cycles/hr = 120 cycles/hr
f = Correction factor
= f1 f2 f3 f4 f5 f6 f7
Digging factor f2
Clamshell capacity in m3
Digging factor
0.98
0.97
0.96
0.96
0.95
Hoist factor f3
Digging depth in meter
10
15
20
Hoist factor
0.88
0.76
0.64
0.52
Swing factor f4
Swing angle in deg.
60
90
120
180
Swing factor
1.2
1.0
0.98
0.90
Fill factor, loading factor Job efficiency factor and Operator factor are same as previous
Points of consideration
Dipper shovel
Dragline
Backhoe
Clamshell
Good
Poor
Good
Good
Poor
Fair
Poor
Fair
Small
Long
Small
Long
Very good
Fair
Good
Precise
but slow
Digging level
At or above
footing level
Below
footing
level
Below
footing
level
At, above
or below
footing
level
-------------
More
Slightly
more
High
Hydraulic Excavator
Output of Excavator
3600
Output of Excavator = q
efficiency
C
where
q = Produ n in m3 / cycle = Heaped capacity Swell factor Bucket factor
C = Excavation time + Swing time +Dumping time
Excavator loader
Wheel trenchers
Trench Width in
Engine
Wheel Speed
m
Power in H.P.
in m/sec
Travel speed
in Km/Hr
Digging
speed in
m/min
1.67
0.38 to 0.53
41
0.18 to 1.35
0.8 to 4.3
0.06 to 0.30
1.82
0.40 to 0.76
50
0.78 to 2.08
0.26 to 7.4
0.08 to 17.4
2.58
0.96 to 1.30
82
1.23
3.1
0.42 to 10.8
Trench Width in
Engine
Wheel Speed
mm
Power in H.P.
in m/sec
Travel speed
in Km/Hr
Digging
speed in
m/min
1.37
0.15 to 0.20
35
1.24 to 2.72
1.1 to 5.5
0.67 to 6.6
2.58
0.40 to 0.92
41
0.48 to 1.12
2.2 to 5.1
0.15 to 4.2
3.81
0.40 to 1.07
55
0.68 to 2.74
2.2 to 5.1
0.09 to 2.95
4.57
0.45 to 1.37
67
0.52 to 0.85
2.7
0.21 to 4.75
Compactors
Material
Impact- Sharp
blows
Pressure- Static
weight
Vibration- shaking
Kneading
Gravel
Poor
No
Good
Very good
Sand
Poor
No
Excellent
Good
Silt
Good
Good
Poor
Excellent
Clay
Excellent
Very good
No
Good
Type of Compactors
Tamping Rollers
Vibratory Compactors
Factors affecting the compaction
Static weight
Number of vibratory drums
Roller speed
Number of passes
Drum diameter
Frequency and Amplitude
Tandem Vibratory
Towed Vibratory
Sheep foot Vibratory
Self Propelled
Hand Guided Vibratory
Plate compactors
Cohesive soil
Upto 53 KN/m
125/6
Over 53 KN/m
150/4
Sheep foot roller
Upto 53 KN/m
150/10
Over 53 KN/m
150/4
Tamping roller
Over 50 KN/m
225/4
Vibrating roller
Upto 18 KN/m
125/8
18 KN/m to 42 KN/m
225/4
Over 42 KN/m
275/4
Weight per wheel
Pneumatic tired roller
Up to 25 KN
175/4
25 KN to 59 KN
300/4
59 KN TO 117 KN
400/4
Over 117 KN
450/4
2
Weight per m
Vibrating plate compactor
Upto 14 KN/m2
UNS
2
2
14 KN/m To 21 KN/m
150/6
2
Over 21 KN/m
200/6
T - Roller must be towed: self propelled rollers are unsuitable. UNS- unsuitable
125/8
150/8
UNS
150/12
150/12
150/8
225/4
275/4
125/8 T
UNS
150/10
UNS
250/4
200/10 T
300/8 T
300/4 T
110/16
150/16
UNS
UNS
UNS
150/16
225/7
225/5
125/12
125/10
150/8
175/6
UNS
UNS
UNS
UNS
110/12
110/12
150/16
150/12
75/6
150/5
200/5
150/6
200/4
250/4
UNS
150/8
UNS
Output of compactors
Surface capacity
C W S 1000
Q=
P
Where
Q = Output in m 2 / hr
W= Drum width in meters
S= Avg compaction speed in Km/hr
P= Number of passes
C= Efficiency factor = 0.6 for fair, 0.7 for good,
0.8 for excellent conditions
Volumetric capacity
C W S t 1000
Q=
P
Where
Q = Output in m 3 / hr
T = Thickness of soil layer
Compactor
Speed in Km/h
5-8
8 16
58
13 19
16 23
Heavy pneumatic
58
Multitired pneumatic
3 10
Smooth wheel
36
Sheep foot
6 10
Vibrating
Plate
Roller
12
23