SADARA CHEM-1 PROJECT

WELCOME

V2504 HVAC START-UP &

COMMISSIONING SEQUENCE
SYSTEM NO.
209H-2500-BD00
SUB-SYSTEM NO. 209H-2504-BD-0001B
SERVICE: CHW

V2504 START-UP &

COMMISSIONING SEQUENCE

Introduction
Activities
Assessment of Equipment
Points to Remember

V2504 START-UP &

COMMISSIONING SEQUENCE
Introduction

Process by which an equipment , facility or a

plant (which is installed, or is complete or
near to completion) is tested to verify it
functions according to its design objective or
specifications.

V2504 START-UP &

COMMISSIONING SEQUENCE
Introduction
HVAC Components.
Chillers
Chilled Water Pumps
Air Handling Units
Air Separators
Expansion Tanks
Buffer Tanks
Pressurization Units
Exhaust Fans
Bleed Fans
Electric Duct Heater

V2504 START-UP &

COMMISSIONING SEQUENCE

Introduction
Activities
Assessment of Equipment
Points to Remember

V2504 START-UP &

COMMISSIONING SEQUENCE
Activities
Pre-Commissioning Activities (activities
involves Inspection and Physical verification)
Commissioning Activities (activities involves
Testing, Adjusting and Balancing ,
Performance/Seasonal Test)

V2504 START-UP &

COMMISSIONING SEQUENCE
Pre-Commissioning Activities
Pre-Commissioning Activities
Refer to the manufacturers catalogue and
check whether installation is done as per their
standard recommendation.

V2504 START-UP &

COMMISSIONING SEQUENCE
Commissioning Activities
1. MCP POWER RECEIPTION & START-UP
[BY SELA-PASS]
Power-up all Instrument for functionality
checks

V2504 START-UP &

COMMISSIONING SEQUENCE
Commissioning Activities
2. EQUIPMENT POWER RECEIPTION & START-UP
[BY KSB, SKM & NSH]

Chillers
Chilled Water Pumps
Air Handling Units
Pressurization Units
Electric Duct Heater
Exhaust Fans
Bleed Fans

V2504 START-UP &

COMMISSIONING SEQUENCE
Commissioning Activities
3. CHILLED WATER TREATMENT
[BY ACIC] with Method of Statement
System Flushing
System Passivation

V2504 START-UP &

COMMISSIONING SEQUENCE
Commissioning Activities
4. TESTING, ADJUSTING & BALANCING [BY
SHAN]
Air Balancing
Water Balancing

V2504 START-UP &

COMMISSIONING SEQUENCE
Commissioning Activities
5. PUNCHLISTING
Punch Lists

V2504 START-UP &

COMMISSIONING SEQUENCE
Commissioning Activities
6. DOCUMENTS HAND-OVER

Data Dossiers
Project Inspection Record Book (PIRB)
Test Packages
As-Built Drawings

V2504 START-UP &

COMMISSIONING SEQUENCE
Commissioning Activities
7. ACCEPTANCE
Certification

V2504 START-UP &

COMMISSIONING SEQUENCE

Introduction
Activities
Assessment of Equipment
Points to Remember

V2504 START-UP &

COMMISSIONING SEQUENCE
Assessment of Equipment

The most essential point of Commissioning

the System is to assess the system
performance.
Example:
In the case of Chilled Water System, if
Temperature entering and leaving the Air Handling
Unit exceeds 120C, then Chiller set point temperature
need to be adjusted to a higher set point.

V2504 START-UP &

COMMISSIONING SEQUENCE

Introduction
Activities
Assessment of Equipment
Points to Remember

V2504 START-UP &

COMMISSIONING SEQUENCE
Points to Remember
Flow Switch - A nuisance or a safety device
Pressure Gauge A monitoring instrument for pressure
Temperature Gauge A monitoring instrument for
temperature
Megger An instrument measuring capability of the
conductor to transmit signal or power
Chiller Operation to be
Drain Valves to be
SPPPR Use of Single Phase Prevent Phase Reversal is
recommended to be installed in the control
circuits.
Current Balance - Never forget to check the current
imbalance.

V2504 START-UP &

COMMISSIONING SEQUENCE

Thank
You!!!