Boiler water treatment is to eliminate the problems
caused by Scale, Corrosion, Carry Over and such potential trouble as embrittlement. All water, no matter what its source, contains many impurities. Some are of very corrosive nature, while others have the characteristics of producing adherent deposits(scale) on the water side of the boiler. Thus continued use of such water, if untreated, reduces efficiency of the plant
THE IMPURITIES THAT PRODUCE
HARD & SOFT SCALE 1. Hard scale is caused by Calcium Sulphate, Calcium Silicate, Magnesium Silicate & Silica 2. Soft scale is caused by Calcium Bicarbonate, Calcium Hydroxide, Magnesium Bicarbonate, Iron Carbonate & Iron Oxide 3. Corrosion is caused by Oxygen, Carbon Dioxide, Magnesium Chloride, Hydrogen Sulphite, Magnesium Sulphate, Calcium Chloride, Magnesium Nitrate, Calcium Nitrate, Sodium Chloride and certain Oils and Organic Matter
STATE OF IMPURITIES IN BOILER WATE
1. If the impurities are soluble solid, it appears in a dissolved state or in the solution with water. 2. 2. If the solid is not soluble in water , it will be in a state of suspension 3. Those impurities of a gaseous nature that are partially soluble are in an absorbed state in the water
Air is a mixture of several gases. These
gases are soluble in water to varying degree. Thus water has a tendency to absorb and carry these gases along
TERMS FREQUENTLY USED IN BOILER
1.
2.
3.
Priming :- Priming is the surging of water in to the steam outlet. It is
caused by too high water level, too high steam rate. Remedies are lowering water level, reducing the boiler load. Chemical for antifoaming also helps to eradicate priming. Foaming : - Foaming is the formation of small stable, non-coalescing bubbles through the boiler water. Water film around each steam bubble generated at the heating surface is stabilized by an increase in dissolved and suspended solids in the boiler. Thus the bubble skin becomes tough and does not permit coalescence or break readily when the bubble emerges. The resulting expansion of boiler water permits carry over and priming. The main cause of carry over is excessive dissolved and suspended solids, high alkalinity and the presence of oil and various organics that react with alkalinity. Properly maintaining the feed water by treatment, foaming can be eliminated. Carry Over : - Carry over is defined as entrained moisture and associated solids passing from a boiler with the steam. This slug of moisture cause erratic superheat and mechanical troubles with engine and turbines. Carry over also deposits solids in superheater and on turbine blades. Main cause of carry over is Priming, Foaming or both. With surface blow down and chemical treatment, carry over can be prevented.
4. De-aeration : - For Corrosion to take place, Oxygen must be present to
accomplish the formation of metal oxides. Hence de-aeration of feed water is required. De-aeration can be accomplished either mechanically or chemically or by both. It is usual to carry a reserve of chemicals in the boiler water in order to deal with any ingress of dissolved oxygen that may result due to mal-operation of de-aeration equipment or some other circumstances. The oxygen scavenging chemical used for de-aerating boiler feed water are usually Sodium Sulphite or Hydrazine. 5. Panting : - If excess air is admitted with the combustion system, it will leads to Panting of the boiler. This can be heard from the suction side of the FD fan and vibration of boiler if action is not taken. The panting is due to combustion pulses and if no action taken, it can damage the boiler. 6. Back Fire : - Back fire happens when starting the boiler due to excess pressure in the furnace. This excess pressure develops due to clogging of exhaust passages. It is thus important that Pre-purging and Post-purging is done at the time of starting the boiler and stopping the boiler. By purging with air from FD fan, blowing of the gas passages, clearing all loose deposits and unburnt oil vapours. This will allow smooth passage of gas during firing and will not allow any pressure to build up in furnace.
7. Scalding : - Scalding is defined as exposure to a boiling or
violent heat, an injury caused by a hot liquid. For example, when the gauge glass blowing time, if the glass shatters, as the water blown out, the reduction in pressure causes it to flash off in to larger volume of scalding steam. This can leads to injury to engine room personnel. To avoid this, a ball valve is fitted to the water side of gauge glass to shut off water when glass shatters.