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Surface
texture is the
combination of surface waviness ,
surface roughness and the lay of
the surface during the
development of the surface
The properties of the surface
include absorption , adsorption ,
friction.
SURFACE INTEGRITY
Surface
Surface cleaning
techniques
Industrial
cleaning processes ,
Diffusion and ion implantation ,
Plating ,
Vapour deposition process ,
Organic coatings ,
Enamel and ceramic coatings ,
Thermal and mechanical coating
processes
Factors to be considered in
selecting a cleaning method
Contaminant to be removed
Degree of cleanliness required
Substrate material to be cleaned
Purpose of cleaning
Environmental and safety factors
Size and geometry of the part
Production and cost requirements
Cleaning methods and associated
Surface
Surface
Processes and ,
processes
MECHANICAL PROCESSES
The
WIRE BRUSHING
It
BLAST FINISHING
High velocity impact of particulate media to
clean and finish a surface
Media is propelled at the target surface by
pressurized air or centrifugal force
Most wellknown method is sand blasting,
which uses grits of sand as blasting media
Other blasting media:
Hard abrasives such as Al2O3 and SiC
Soft media such as nylon beads
SHOT PEENING
High velocity stream of small cast steel
pellets (called shot) is directed at a metallic
surface to cold work and induce compressive
stresses into surface layers
Used
TUMBLING
Use of a horizontally oriented barrel of
hexagonal or octagonal cross section in
which parts are mixed by rotating the
barrel at speeds of 10 to 50 rev/min
Finishing
Drawbacks:
Wear
1) Creep(sometimes
2) Fatigue
3) Fracture
METHODS TO REDUCE
FATIGUE WEAR
Surface
Welding,
LUBRICATION
A
Typically
Properties:
A good lubricant generally possesses
the following characteristics:
high boiling point and low freezing
point (in order to stay liquid within a
wide range of temperature)
high viscosity index
thermal stability
hydraulic stability
demulsibility
corrosion prevention
high resistance to oxidation.
PRINCIPLES OF
CORROSION
Every