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Heat Exchangers
Effectiveness-NTU method
The LMTD approach to heat-exchanger analysis is useful when the inlet and outlet
temperatures are known or are easily determined.
The LMTD is then easily calculated, and the heat flow, surface area, or overall heattransfer coefficient may be determined
When the inlet or exit temperatures are to be evaluated for a given heat exchanger,
the analysis frequently involves an iterative procedure because of the logarithmic
function in the LMTD
In these cases the analysis is performed more easily by utilizing a method based on
the effectiveness of the heat exchanger in transferring a given amount of heat
The effectiveness method also offers many advantages for analysis of problems in
which a comparison between various types of heat exchangers must be made for
purposes of selecting the type best suited to accomplish a particular heat-transfer
objective.
Effectiveness =
5/12/16 | Slide 2
qh qc
Tca
Tcb
Counter Flow HX
5/12/16 | Slide 3
&p
qmax mc
Concurrent flow
5/12/16 | Slide 4
min
hinlet
TCinlet
5/12/16 | Slide 5
Tca Tcb
ha
Tca )
1
Thb Tcb
1
ln
U o Ao
Tha Tca
m&c c pc m&h c ph
m&c c pc
U o Ao
m&c c pc
m&h c ph
U A
Thb Tcb
o o
exp
Tha Tca
m&c c pc
m&c c pc
&
mh c ph
Thb Tcb
Tha Tca
5/12/16 | Slide 6
Tcb Tca
Tha Tca
Enthalpy balance
Thb
m&c c pc
Tha
Tca Tcb
m&h c ph
m&c c pc
Tha
Tca Tcb Tcb
m&h c ph
Tha Tca
Tha Tca
Thb Tcb
Tha Tca
m&c c pc
Tha
Tca Tcb Tcb
m&h c ph
Tcb Tca
Tha Tca
Tha Tca
m&c c pc
Tha Tca & Tca Tcb Tca Tcb
mh c ph
Tha Tca
U A
m&c c pc
m&c c pc
Thb Tcb
o o
1 1
exp
Tha Tca
m&h c ph
m&h c ph
m&c c pc
5/12/16 | Slide 7
m&c c pc
1
m&h c ph
m&h c ph
m&h c ph
m&c c pc
U A
m&c c pc
o o
1 exp
m&h c ph
m&c c pc
m&c c pc
1
&
m
c
h ph
For counter flow Heat Exchanger; If hot fluid is fluid then term and are
interchanged As a consequence, the effectiveness is usually written
U o Ao
Cmin
1 exp
1
C
C
min
max
Cmin
1
C
max
5/12/16 | Slide 8
U o Ao
Cmin
1 exp
1
C
C
min
max
U o Ao
Cmin
Cmin
1
exp
1
Cmax
C
C
min
max
Capacity Ratio
Term is called as number of transfer
units (NTU) since it is indicative of the
size of the heat exchanger
5/12/16 | Slide 9
U o Ao
Cmin
1 exp
1
C
C
min
max
Cmin
1
C
max
U o Ao
1 exp
min
5/12/16 | Slide 10
1 e NTU
5/12/16 | Slide 11
5/12/16 | Slide 12
Determine the effectiveness from the appropriate charts or e-NTU equations for the
given heat exchanger and specified flow arrangement.
When is known, calculate the total heat transfer rate
Calculate the outlet temperature.
Sizing Analysis
When the outlet and inlet temperatures are known, calculate .
Calculate the capacity ratio Cr = C /C
min
max
5/12/16 | Slide 13
5/12/16 | Slide 14
Heat-transfer requirements
Cost
Physical size
Pressure-drop characteristics
where,
Pt,f = total pressure drop in the bundle of tube
f = friction factor (can be found out from Moodys chart)
gf = mass velocity of the fluid in the tube
L = tube length
n = no of tube passes
g = gravitational acceleration
t = density of the tube fluid
dt = inside diameter of the tube
m =0.14 for Re > 2100
0.25 for Re < 2100
5/12/16 | Slide 15
where
n = no of tube pass
vt = velocity of the tube fluid
t = density of the tube fluid
5/12/16 | Slide 16
5/12/16 | Slide 17
where
L = shell length
ns = no of shell pass
nb = no of baffles
s = shell side fluid density
gs = shell side mass velocity
Dh = hydraulic diameter of the shell
Dsi = inside diameter of shell
fs = shell side friction factor
nt = number of tubes in the shell
do = outer diameter of the tube