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Dr.

N MAGAJI BUK

Chapter 3
ELECTRICAL MACHINE 1
ELE 3307
Dr. Nuraddeen Magaji

Dr. N MAGAJI BUK

DC MACHINES

AINTODUCTION
DC machine is an electromechanical energy conversion
device. It can convert Mechanical
power into Electrical Power. When
output electrical power is DC , it
is called DC Generator. When it
converts DC electrical power into
mechanical power , it is known as
DC Motor.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES

1. BODY OR MAGNETIC FRAME OR


YOKE
2. POLE CORE AND POLE SHOES
3. FIELD or EXCITING COILS
4. ARMATURE CORE
5. ARMATURE WINDING
6. COMMUTATOR

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES

7. BRUSHES
8. END HOUSINGS
9. BEARINGS
10. SHAFT

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
Bearin
g
Pulle
y

Brus
h

Body / Yoke
End Housing
Shaft

Armature

Commutator
Brush
holde
r

Field Core
Field Winding
Click here to see photograph
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
ARMATURE

YOKE

+
SHAFT

FIELD POLE
& COIL

BRUSH

COMMUTATOR
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
1. MAGNETIC FRAME or YOKE :

The outer cylindrical


frame to which
main poles and inter
poles are fixed and
by means of the
machine is fixed to
the foundation is
called YOKE.

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
1. It
MAGNETIC
FRAME or YOKE
serves
two :

purposes:
a) It provides
mechanical
protection to the
inner parts of the
machines.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
1. MAGNETIC
or YOKE
b) It FRAME
provides
a:

low reluctance path


for

the

magnetic

flux.
The yoke is made of
cast iron for smaller

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
1. MAGNETIC FRAME or YOKE :

machines and cast


steel or fabricated
rolled

steel

for

larger machines.

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
2. POLE CORE AND POLE SHOES :

The pole core and


pole
shoes
are
fixed to the yoke
by
bolts.
They
serves
the
following purpose :
a) They support
the field or exciting
coils.

POLE CORE

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
2. POLE CORE AND POLE SHOES :

b) They distribute
the magnetic flux
on
the armature
periphery
more
uniformly.

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
2. POLE CORE AND POLE SHOES :

c) The pole shoes


have larger Xsection,
so,
the
reluctance of the
magnetic path is
reduced. The pole
core

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
2. POLE CORE AND POLE SHOES :

and pole shoes are


made of laminated
steel assembled by
riveting
together
under
hydraulic
pressure.

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
3.Field
FIELD or
EXCITING
COILS :
coils
or exciting

coils are used to


magnetise the pole
core.
Enameled
copper wire is used
for the construction
of these coils.When
direct
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
3. FIELD or EXCITING COILS :

current
is
passed
through these coils/
winding, it sets up
the magnetic field
which magnetise the
pole core to the reqd.
flux.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
4. ARMATURE CORE:

Armature is a rotating part of


the DC machine, reversal of
flux takes place, so hysteresis
losses
are
produced.
To
minimise this loss, silicon steel
is used for the construction.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
4. ARMATURE CORE:

The rotating armature cuts the


main magnetic field , therefore
an e.m.f is induced in the
armature
core.This
e.m.f
circulates eddy currents in the
core which results in eddy
current loss in it.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
4. ARMATURE CORE:

The armature core is laminated to


reduce the eddy current loss.
Armature
core
serves
the
following purposes:
a) It houses the conductors in the
slots.
b) It provides an easy path for
magnetic
flux
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
5. ARMATURE WINDING ;

The
no.
of
conductors
in
form of coils
placed in the
slots
of the
armature
and
suitably
inter
connected are
called winding .

ARMATURE WINDING

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
5. ARMATURE WINDING ;

This
is
the
armature
winding where
conversion of
power
takes
place i.e. in
case
of
generator ,

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES

mechanical
power
is
converted into
electrical
power and in
case
of
a
motor,
electrical

5. ARMATURE WINDING ;

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
5. ARMATURE WINDING ;

power
is
converted
into
mechanical
power.

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
5. ARMATURE WINDING ;

Depending upon the types of


inter connection. of coils , the
winding
can be classified into
two types;
i) Lap Winding;
The
conductors/coils
are
connected in such a way that no
of parallel paths are equal to no.
of poles.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
5. ARMATURE WINDING ;

If machine has P no. of poles


and Z no. of conductors, then
there will be P no. of parallel
paths.And each path will have
Z/P no of conductors in series.
Also the no. of brushes are equal
to no. of parallel paths.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
5. ARMATURE WINDING ;

Out of which half of the brushes


will be positive and remaining
will be negative.
ii) Wave Winding;
The
conductors
are
so
connected that they are divided
into two parallel paths only ,
irrespective of the no. of poles.
If machines has Z no. of
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
5. ARMATURE WINDING ;

conductors, there will be only


two parallel paths and each will
be having Z/2 no. of conductors
connected in series with only
two brushes.

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
6.ItCOMMUTATOR
is the most

important part
of
a
DC
machine
and
serves
the
following
purpose :- i) It
connects
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
6. COMMUTATOR

the
rotating
armature
conductors
to
the stationary
external circuit
through
the
brushes.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
6. COMMUTATOR

ii)
It converts
altering current
induced in the
armature
conductors into
unidirectional
..

COMMUTATOR

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
6.
COMMUTATOR
current
in

the
load
in

external
circuit
generating
action and it
converts
alternating
torque
into
unidirectional

COMMUTATOR

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
6. COMMUTATOR
MICA INSULATION

COPPER SEGMENT
RISER
END RING
ADJUSTING NUT

METAL SLEEVE

SHAFT

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
6. COMMUTATOR

torque
produced
in
the
armature in motoring action.
The commutator is of cylindrical
shape and is made of wedge
shaped hard drawn copper
segments.The
segments
are
insulated from each .
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
6. COMMUTATOR

other by a thin sheet of


mica.The segments are held
together by means of two Vshaped rings that fit into the Vgrooves cut into the segments.
Each armature coil is connected
to the commutator segment
through riser.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
7. BRUSHES

Brushes are made of high grade


carbon.They form the connecting
link between armature winding
and the external circuit. The
brushes are held in particular
position around the commutator
by brush holders.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
8.They
END HOUSINGS are

attached to the
ends of main
frame
and
support
bearing . The
front
housing
supports ..

END HOUSING

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
8. END HOUSINGS

the
bearing
and the brush
assembly
whereas
rear
housing
supports
the
bearing only.

END HOUSING

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
9. BEARINGS

The function of the bearing is to


reduce friction between the
rotating and stationary parts of
the machines.These are fitted in
the end housings. Generally, high
carbon steel is used for the
construction of the bearings.
MAIN CONSTRUCTIONAL FEATURES
LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES

The function of
shaft
is
to
transfer
mechanical
power to the
machine
or
from
the
machine .

10. SHAFT

SHAFT

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
10. SHAFT

Shaft is made
of mild steel
with maximum
breaking
strength.
All
the
rotating
parts like

SHAFT

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

DC MACHINES
MAIN CONSTRUCTIONAL FEATURES
10. SHAFT

armature core,
commutator,
cooling fan etc.
are keyed to
the shaft.
SHAFT

MAIN CONSTRUCTIONAL FEATURES


LECTURE 7 OF 40

Dr. N MAGAJI BUK

TYPES OF EXCITATIONS ( DC MOTORS )

Depending upon the type if


excitation to the field winding ,
The dc machine can be classified
into
three
categories
viz.
Machines with permanent field,

DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )


LECTURE 9 OF 40

Dr. N MAGAJI BUK

TYPES OF EXCITATIONS ( DC MOTORS )

separately
excited
and
self
excited type dc machines.
Dc
motors with permanent magnetic
field, are manufactured for small
rating applications such as toys,
cassette
tape
recorders
etc.large rating dc motors
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

Dr. N MAGAJI BUK

TYPES OF EXCITATIONS ( DC MOTORS )

are constructed with electromagnetic field i.e field winding is


placed on the field core and this
winding is supplied with dc
current
called
excitation.
Depending upon the type of
connections to the field winding
for .
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

Dr. N MAGAJI BUK

TYPES OF EXCITATIONS ( DC MOTORS )

excitation , the dc motors can be


classified into two categories ;
1) Separately excited dc motors
2) Self excited dc motors.

DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )


LECTURE 9 OF 40

Dr. N MAGAJI BUK

SEPARATELY EXCITED DC MOTORS

Rf

+
FF
M

If
+

VDC _

Ia
E
Ra

AA

DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )


LECTURE 9 OF 40

Supply

Dr. N MAGAJI BUK

SEPARATELY EXCITED DC MOTORS

The field winding is excited


from a supply which is not
connected to the armature
winding. It may be noted that
current flowing through the
field winding is independent of
load and is equal to V / Rf ,
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

where R is the.

Dr. N MAGAJI BUK

SEPARATELY EXCITED DC MOTORS

field circuit resistance. The flux


produced is proportional to the
field current i.e.

If

DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )


LECTURE 9 OF 40

Dr. N MAGAJI BUK

SELF EXCITED DC MOTORS ( DC SHUNT MOTORS )

+
F

Ia

If
A

M
F
F

IL

E
Ra

V
SUPPLY

AA

_
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

Dr. N MAGAJI BUK

SELF EXCITED DC MOTORS ( DC SHUNT MOTORS )

In this type of excitation ,


armature and field windings are
connected across a constant
source of supply. The field
current If is drawn from the same
source as that of armature
current. As shown in fig.
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

Dr. N MAGAJI BUK

SELF EXCITED DC MOTORS ( DC SERIES MOTORS )


Y

YY

ISE

M
AA
_

+
IL

E
Ra

SUPPLY

_
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

Dr. N MAGAJI BUK

SELF EXCITED DC MOTORS ( DC SERIES MOTORS )

The field winding is connected in


series with the armature so that
If = Ia = IL . Therefore field
winding is made up of thick
winding wire of less no. of turns
as compared to that of shunt
field winding so that armature
current can ...
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

Dr. N MAGAJI BUK

SELF EXCITED DC MOTORS ( DC SERIES MOTORS )

flow

through

it

without

overheating. In case of dc series


machine , If Ia .. The
relationship

between

induced

e.m.f. and terminal voltage is as


follows ; ..
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

Dr. N MAGAJI BUK

SELF EXCITED DC MOTORS ( DC SERIES MOTORS )

V = E + Ia Ra + Ia
or

and

Rse
E = V - Ia ( R a +
Rse )
Ia = Ise = IL

DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )


LECTURE 9 OF 40

Dr. N MAGAJI BUK

SELF EXCITED DC MOTORS ( DC COMPOUND MOTORS )

ISh
Z

ISE

Rsh
ZZ

YY

M
AA

E
Ra

IL
SUPPLY

V
_

DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )


LECTURE 9 OF 40

Dr. N MAGAJI BUK

SELF EXCITED DC MOTORS ( DC COMPOUND MOTORS )

There are two field windings ,


namely a shunt field winding and
a series field winding. The shunt
field winding is connected in
parallel with the armature and
series field winding is connected
in series with the combination .
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

Dr. N MAGAJI BUK

SELF EXCITED DC MOTORS ( DC COMPOUND MOTORS )

Series field winding will carry a


large armature current Ia or IL
and therefore it is made of wire
of large cross section and has a
few turns only. The resistance of
series field winding is very
small.
DIFFERENT TYPES OF EXCITATIONS ( DC MOTORS )
LECTURE 9 OF 40

Dr. N MAGAJI BUK

Dr. N MAGAJI BUK

Dr. N MAGAJI BUK

Dr. N MAGAJI BUK

Dr. N MAGAJI BUK

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