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Creating Future F
Creating Future F
Background
CSIR-IIP-GAIL Technology
Todays Reality
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Food packaging
Agriculture
Health care
Automotive
House hold
items
Electronics
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Creating Future F
Plastic bags
1 million years ?
Glass bottles
Undetermined
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Creating Future F
Delhi
Mumbai
Kolkata
Chennai
Uncollecte
Total
d and
waste
littered
plastics
waste
generated plastics
689.5
275.5
408
163.2
425.7
170
429.4
171.6
Creating Future F
Creating Future F
Waste
plastics
Pre consumer
waste
Production
industry
Process industry
Post consumer
waste
Municipal solid waste (MSW)
Agriculture wastes
Consumer & demolition waste (CDW)
Waste Electric & Electronic
Equipment (WEEE)
End of life of vehicles (ELV)
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Polyolefins constitute ~ 65 % of
total plastic wastes from MSW
Least
preferred
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Environme
nt
friendly
Hazardous
to
environme
nt
Incineration
Causes production of very harmful gas
No useful products obtained
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Chemical Recycling
Turns waste plastics into fuels and chemicals by
chemical methods
Potentially feasible solution
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Crude Oil
Naphtha
Ethylene/PP
Chemical
recycling
Post consumer waste
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Virgin plastics
Consumers
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Creating Future F
Background
CSIR-IIP-GAIL Technology
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Gasoline (700
ml)
+ LPG
Diesel (850
ml)
+ LPG
1 Kg waste
(PE+PP)
GAS (C1-C5)
SCREW
FEEDER
PYROLYZER
CATALYTIC
REACTOR
FRACTIONATOR
Catalyst 1
Gasoline2
Catalyst
Diesel
Catalyst 3
Aromatics
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GASOLINE /
DIESEL /
AROMATICS
Process Schematic
RESIDUE
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Designed by CSIR-IIP
Capacity
Batch 3-5 Kg, Continuous 0.3 to 0.4 Kg/hr
Computer controlled (SCADA), Online logging of data
Energy metering
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Indian
Petrol
Specificatio
ns required
to meet
Euro III
norms
Typical
gasoline
obtained from
waste carry
bags
Density, Kg/m3
710 - 770
730
Recovery upto
70 oC, % vol
10-45
25
Recovery upto
100oC, % vol
40-70
40
Recovery upto
150oC, % vol
75, min
75
210
210
RON/MON
91 min / 81
min
92 / 79
Aromatic
42 max
38
FBP, max
Residue, max;
% vol
Creating Future F
Creating Future Fu
Benzene
Toluene
Xylenes
1.7 %
14.5 %
9.8%
85% of liquid
( ie 35% of feed by
Indian Diesel
Specifications
to meet Euro
III norms
Diesel from
waste plastics
Density @ 15 oC,
Kg/m3
820-845
821
Distillation 95 %
vol at oC, max
360
350
Cetane index
46
51
2.0 4.5
2.2
PAH, max; %
mass
11
Pour Point, oC
(Sum:12/win: 6)
+3
CFPP, oC
(Sum:18/win:6)
+6
35
>70
Viscosity @ 40 oC,
cst
Flash point
Creating Future Fu
Creating Future F
Creating Future F
Test car
Advantages of IIP-GAIL
process
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Approach towards
commercialization
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Commercial plants
Bench scale
(2009-2012)
Lab scale
(2006-2008)
Being set
up by IIP
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Indian Railway
Mata Vaishnodevi Shrine Board
Numaligarh Refinery , Guwahati
Forbes Accounting &business consultant pvt. Ltd.,
Australia
Yugaset (Pty) Ltd., South Africa
GE Global Research-SABIC, Banglore
Dow Chemical International Private Limited, Mumbai
Kamarhatty Company Limited (Paper Division),
Kolkata
Star Group, Satna
Vin Poly Additives Pvt Ltd., New Delhi
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Roadside bins
Landfill sites
The remaining MSW reach landfill site and a part
of the remaining plastic wastes are collected
- Sorting
Segregation
Segregated polyethylene
Recognition
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WINNER
3rd National Award for Technology Innovation for 20122013
in the category of
Innovation in Polymer Waste Management and Recycling
Technology
and subcategory of
Academics and R & D Institution
for the innovation in
Technology to convert waste plastics (polyolefins) to
automotive grade fuel and petrochemicals
Media Coverage
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Further innovation
Speciality Products
Waxes (paraffin,MCW),
LOBS, Greases
Waste Plastics
Chemicals
-olefins,
p-xylenes
Creating Future F
Creating Future F
THANK YOU