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  • of Coupling - 1472729553291

    Transféré par

    Ajinkya Dimble
    183 vues14 pages
    This document discusses the manufacturing methods for rigid flange couplings. It describes the main components of rigid flange couplings as flanges, shafts, nuts, bolts, and keys. It then explains the manufacturing processes for each component. For flanges, the processes include cutting, heating, forging, drilling, surface finishing, and anti-rust coating. Shafts are made through extrusion or rolling. Nuts and bolts are made through cutting, drilling, surface cutting, and upset forming. Keys are manufactured using surface cutting tools, milling machines, filing, and surface finishing. The materials used include cast iron for flanges and plain carbon steel for other components.

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    This document discusses the manufacturing methods for rigid flange couplings. It describes the main components of rigid flange couplings as flanges, shafts, nuts, bolts, and keys. It then explains the manufacturing processes for each component. For flanges, the processes include cutting, heating, forging, drilling, surface finishing, and anti-rust coating. Shafts are made through extrusion or rolling. Nuts and bolts are made through cutting, drilling, surface cutting, and upset forming. Keys are manufactured using surface cutting tools, milling machines, filing, and surface finishing. The materials used include cast iron for flanges and plain carbon steel for other components.

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme PPTX, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    183 vues14 pages

    of Coupling - 1472729553291

    Transféré par

    Ajinkya Dimble
    This document discusses the manufacturing methods for rigid flange couplings. It describes the main components of rigid flange couplings as flanges, shafts, nuts, bolts, and keys. It then explains the manufacturing processes for each component. For flanges, the processes include cutting, heating, forging, drilling, surface finishing, and anti-rust coating. Shafts are made through extrusion or rolling. Nuts and bolts are made through cutting, drilling, surface cutting, and upset forming. Keys are manufactured using surface cutting tools, milling machines, filing, and surface finishing. The materials used include cast iron for flanges and plain carbon steel for other components.

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme PPTX, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 14

    SELECTION OF MANUFACTURING

    METHODS FOR RIGID FLANGE


    COUPLING
    PRESENTED BY:1.Mohd Shakeeb Khan
    633
    2. Shital Patil
    3. Pooja Pattanshetty
    4. Supriya Pawar
    5. Vaibhav Pawar

    - 638
    - 639
    - 642
    - 643

    Introduction
    Acouplingisadeviceusedtoconnecttwoshaftstogetherat

    theirendsforthepurposeoftransmittingpower.
    Forgoodcoupling,itisessentialtotransmitcompletepower
    andtorque.

    MAIN COMPONENTS OF RIGID


    FLANGE COUPLING
    Flanges
    Shafts
    NutandBolts
    Keys

    Manufacturing Methods of Rigid


    Flange Coupling
    Flange:
    ThematerialusedforflangeisCastIron.
    Manufacturingmethods:
    1.
    Cutting
    2.
    Heating
    3.
    ForgingandRolling
    4.
    Drilling
    5.
    Surfacefinishing
    6.
    Anti-Rustcoating

    Cutting:
    Inthatcuttherawmaterialasperrequirement,weight&dimensions
    Forthesewecancuttingmachine

    orwaterjetcutter.

    Heating:
    Theseissecondprocessdoneoncutting
    metal.

    Forging and Drilling:


    Inthesematerialisforgedintodesiredshapebyusingcloseddies.
    Aftergivingtheshapetherollingprocessis

    donebyusingcupshaped.

    Drilling:
    ThepartisdrilledatPCDwheretheboltsisfitted.
    Accordingtoapplicationof
    numberboltsthedrillingisdone.

    Surface Polishing:
    Surfacepolishingisdonebyusingemerypaperorpolishing

    machine.

    Anti-Rust Coating:
    Thisisdonetoprotecttheflangefromrustbyusingspray

    method.

    Shaft:
    Thematerialusedformakingtheshaftis

    ductilemateriale.g.plancarbonsteel.
    Itisgenerallymadebyextrusionprocessorrollingprocess.

    Extrusion process
    Extrusionisaprocessusedtocreateobjectsofafixed
    cross-sectionalprofile.
    Amaterialispushedthrougha
    dieofthedesiredcross-section.

    Nut & Bolt:


    Thematerialusedformakingthenutandboltismildsteel.
    Thisareusedtofitthetwocomponentsortwoobjects.
    Generallytheyaremadebyfollowingmethods,
    1.Cutting
    2.Drilling
    3.Surfacecutting
    4.Upsetforming

    Upsetforming:

    Itincreasethediameterofwork
    piecebycompressingitslength.

    Key:
    Inmechanicalengineering,akeyisamachineelementusedto

    connectarotatingmachineelementtoashaft.
    Thekeypreventsrelativerotationbetweenthetwopartsand
    mayenabletorquetransmission.

    Manufacturingprocessesforkeyare
    A.
    B.
    C.
    D.

    SurfacecuttingTool
    MillingMachine
    Filing
    SurfaceFinish

    Surface Cutting Machine:


    Thismachineusedtocutthematerialindesireddimension.
    Thesemachinealsocalledaskeycuttingmachine.
    Milling Machine:
    Keywaysaregroovesofdifferentshapescut
    alongtheaxisofthecylindricalsurfaceof
    shafts,intowhichkeysarefittedtoprovidea
    positivemethodoflocatinganddriving
    membersontheshafts.

    Filing:
    Itisusedtogivedesiredshape.
    Thekeywayareroughedoutbyusingfilingtool.

    Surface Finishing:
    Itislastprocesswhichgivestheclean

    surfacefinish.
    Itisdonebyemerypaperorpolishing
    toolmachine.

    Conclusion
    Flange:
    Material:Castiron

    Processes:1.Casting
    2.Forging
    Nut&Bolt:
    Material:Plaincarbonsteel(30C8) Processes:Forging
    Key:
    Material:Plaincarbonsteel(30C8)
    Processes:1.Milling
    2.Turning
    Shaft:
    Material:Plaincarbonsteel(40C8)
    Process:Extrusion

    Thank You

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