Académique Documents
Professionnel Documents
Culture Documents
Corrosion Challenges
3.Coating selection
5.Pre-treatment
Initial
Expectation
End
Result
2.Specification
4.Pre-blasting
6.Application
Practical Control
Factors Influence On
Coating Selection
Understanding The
Conditions
Structure type?
Substrate nature and complexity
Exposure? (protecting against what?)
New building or old? (present condition
and special requirements)
Surface preparation?
Life expected?
Paint budget $/sq. m?
Jotun Paint School
Coating Systems
Selection
Introduction to Coating Systems
Referring to
International Standard ISO 12944
Corrosion protection of steel structures
by protective paint systems
Immersed
/Internal
Above Ground
Im1, Im2
Immersed
/Underground
Im3
Jotun Paint School
Under
Ground
2Definethedurability(Years)
low(2:5),medium(5:15),high(>15)
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Immersed Exposure
Im1
Im2
Fresh Water Sea, Brackish
Water
Im3
Soil
EP
EP
EP
CTE
CTE
CTE
PE GF
PE GF
PE GF
1- Internal Linings
multi-coat
100% V.S. High Build 1/2 coat
Vinyl ester Glass Reinforced Ultra High
Build
Glass Mat SF Epoxy Lining
Other systems are used on occasion i.e.
C.T. epoxy
Jotun Paint School
82:105C
71:82C
60:71C
71:82C
82:105C
82C
10
Tankguard HB
(Epoxy Thin Film Multi-coat)
Advantages:
Easy application
control
Disadvantages:
V.O.C.
Time consuming application
of multi-coat
Over-coating times
life cycle (8-12 years)
Health & Safety
Air removal and circulation
Not preferred for pitted
floors
11
Tankguard Storage
(Phenolic Epoxy Thin Film Multi-coat)
Advantages:
Easy application
Good film application control
Very Good Chemical resistance
Higher temp resistance than
pure epoxy
Extended over-coat time up to
30 days
Variable film build (125 - 200)
2 Coat System
Normally higher volume solid
than Pure epoxy thin film
Disadvantages:
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Air bp
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Disadvantages:
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15
Chemflake
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Chemflake Range
Chemflake Special
exceptional protection against abrasion -
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investment
Better utilisation of tankage availability
Less hot work on site
Better Health & Safety
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Saltspray
Sea water exposure
Cathodic Disbondment
Taber Abrasion
Adhesion
Impact resistance
Tensile strength
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Materials
Labour
Plant
Site services
paint,thinner,
consumables
applicators
stand-by man
DH, compressors,
fuel, transport etc
fire,safety,medical,
p.t.w. system
Cure days
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9
8
7
6
5
4
3
2
1
Application
Materials
Epoxy
Jotun Paint School
Chemflake
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Chemtech 340
G.R.E. Laminate
Advantages
Less susceptible to
mechanical damages
perforations of supporting
steel bottom
Disadvantages:
Multi-coat application
Non-carcinogenic catalyst
Crude Oil up to 75C
Capable of filling pitting
Good bond and flexural
strength
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Where to use?
New or Maintenance lining where tank
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Chemtech Primer
40 micron
Chemtech Epoxy filler
Chemtech 340
1500 micron
1 Layer of 450 gm/m glass mat OR
2500 micron
Chemtech 340
2 Layer of 300 or 450 gm/m glass mat
300 micron
Chemtech 340
Optional tissue layer 30 gm/ m
The system can be applied in one or two layer
systems depending on clients needs
Jotun Paint School
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CHEMTECH 340
FEATURES
100 %Volume Solid Pure Epoxy
DFT Range 1000-3000Micron
Main use Crude and Light Chemical
Crude Oil up to 75C
Non Cancerous catalyst
Jotun Paint School
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BENEFITS
Extended O/Coating
Good sag resistance
Good wetting properties
Jotun Paint School
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2- External Coatings
Main types used for external coatings:
1. Zinc rich primers
2. High build epoxies
3. Glass flake epoxy
4. Polyurethane
5. Polyester glass flakes
6. Epoxy mastics
7. Silicones
8. Phenolics
Jotun Paint School
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Correlation Coefficient, r
r = 0.85
r = 0.45
r = 0.50
r = 0.65
r = 0.70
r = 0.70
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REQUIREMENTS
TEST PROCEDURE
Cyclic test:
- 16 hours
- 80 hours
- 168 hours
rating 2
30
Submerged areas
Epoxy Mastic
2 x 200
Jotamastic 87
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Splash Zone
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Baltoflake
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Baltoflake
Glass flakes reinforced polyester
coatings
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Salt spray-Jotun-4000h
750-1000
ASTM B117 SS-4000h, Ext 1200
ISO 2812 SW 1000h, Ext
1200
Cyclic Test, 1000h,
1000
ASTM G 26 Weathering 100h
ASTM B117 Salt spray 100h
ISO 2810 Weathering 2 Yrs.
1200
ISO 2812 SW Immers,2Yrs 750-1000
ISO 2812 Dest.W. 40C 2Mths. 750-1000
ASTM G8
1500
ASTM D 2583 Barcol Hardn.
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Rust:Ri0, Blisters:0
Rust:Ri0, Blisters:0
Rust:Ri0, Blisters:0
Rust:Ri0,Blisters:0
Checking:0
Cracking:0
All readings:0
All readings:0
All readings:0
All readings:0
40
1000cycles/1000g/CS10W 40mg
1000cycles/1000g/CS17W 107mg
Ext.
Ext.
3000cycles/1000g/CS17W
116mg
5000cycles/1000g/CS17W 103mg
ISO/R527-55.Tensile Strength
48N/sq.mm
0.9%
ISO/R 75-74
92 C
70N/sq.mm
7500N/sq.mm
1000
4.0 J
1300
1000
lb/inch)
Jotun Paint School
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>50 inch/pound
1.8-2.0Nm(16-18
Temp.Expans.coeff.(Linear) :
Zone 24-93 C : 27.4x106
Zone 23-24 C: 20.2x106
5KV/mm
6MPa-Elcom.
10MPa PAT
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Baltoflake References SA
PEMREF Yanbu
Salt Filter
1993
PEMREF Yanbu
1993
PEMREF Yanbu
1993
PEMREF Yanbu
SAMAREC
1992
1992
40
1993
1989
Baltoflake References
Phillips Norway
Phillips Norway
Phillips Norway
ESSO Malaysia
Sarawak Shell
Conoco UK
Statoil
Petronas Caligari
BP Norway
ELF Donges
Gaz de France
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ADNOC
Total ABK
Platform Decks
ADMA - OPCO
Platform Bridge
ADMA - OPCO
Helideck Crane
ADMA OPCO
Water Electr.Dept
Intake
Ministry of Fisheries
Floating Jetty
Dubai Municipality
Pontoon
Bunduq
Baltoflakes versus HS
epoxies
Better adhesion
Better resistance
Double lifetime
lower LCC ~ 40-50%
43
Baltoflakes versus HS
epoxies cont.
44
The Baltoflake
family
Baltoflake
45
Surface Tolerance
Pure Epoxy
Epoxy Mastic
46
mastics:
Longer life out of same dft
Better adhesion gives longer life
Surface preparation will never be perfect
- NBs, weld seams to be repaired etc.
- Refurbishment, blastcleaning/waterblasting etc.
Connect with CTE for water tanks
Most owners preferred CTE
All the benefits with NONE of the drawbacks
47
in areas of use
in VOC compliant products
in dry to handle
in min. & max overcoating time
for submerged areas
for low temperature curing products
for min. & max. dry film thickness
in high solids & solvent free products
Jotun Paint School
48
49
Environmentally friendly
Many risks are involved
when working with solvents
Safety
Explosion and Fire
Health
Manufacturing and Surface
treatment
Environment
Emission to air (VOC)
Emission to water (Maintenance)
Emission to soil (Waste handling)
Jotun Paint School
50
Vegetation
22%
Use of solvents
25%
(38-47% from paint)
Traffic
35%
* Annual average.
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52
VOC REGULATIONS
Country
USA
California
UK
EU
J apan
(Car Industry)
Year
1999
2002 (2006)
1998
1999 (2002)
Primer
350
200 (100)
250
540 (250)
Shopprimer
650
780
540
Topcoat
420
250 (50)
420 (560)
420
480
(400, Holland)
* Since legislation is still being discussed, please contact the technical support
departments for up to date details
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Binder Type
Approx. VOC
Values
Actual
Water
reduced
66 g/l
127 g/l
WaterFine Primer
Epoxy
60 g/l
115 g/l
WaterFine Barrier
Zinc-rich epoxy
92 g/l
170 g/l
WaterFine Zn Primer
Zinc Silicate
0 g/l
0 g/l
WaterFine Special
Epoxy
72 g/l
127 g/l
WaterFine Topcoat
Hard Acrylic
106 g/l
145 g/l
Jotacote 5
HB Zinc Silicate
0 g/l
0 g/l
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Case histories
Marine & Protective
57
58
Project:
Egersund Statoil Tank
Owner:
Statoil Norge AS, Norway
Date applied:
1995
System :
Barrier
50 m
WaterFine Special
90
m
WaterFine Special
90
m
WaterFine Topcoat
40
m
Total DFT 270
m
59
Project:
Location:
System :
Ri 2 Rusted Grade
No blistering
No flaking
Jotun Paint School
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White Sprite
translation):
WaterFine Barrier, 50 m + WaterFine Primer, 120 m + WaterFine
Topcoat 80 m
WaterFine Primer, 2 x 100 m + WaterFine Topcoat, 150 m
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Summary of Benefits
High Level Corrosion Protection
Long Term High Gloss Level
Often Lower DFT (easy maintenance)
Low Odour (more comfortable maintenance)
Fewer Coats (easy maintenance)
Faster Drying Times (improved maintenance)
Low Flammability (other trades can work close to
painting)
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Summary
65
66
Current flowlines
environment
1.
2.
3.
4.
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Reference Standards
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70
ISO 12944 - 5
1 coat of 500:1000 m
ISO 12944 - 5
1 coat of 400 m
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30 days
60 days
125 days
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